Kohler ZCS series User Manual

TP-5660 11/98 Table of Contents
Table of Contents
Safety Precautions and Instructions I. . . . . . . . .
Introduction i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Related Materials i. .. . .. . .. . .. . .. . .. . ..
Service Assistance ii. . . . . . . . . . . . . . . . . . . . . . . . .
Service Information ii. . .. . .. . .. . .. . .. . .. . .. . .. .
Product Indentification ii. . .. . .. . .. . .. . .. . .. . .. .
Section 1. Specifications 1. . . . . . . . . . . . . . . . . . .
1.1 Purpose 1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
1.2 Components 1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..
1.3 Nameplate 2. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
1.4 Part Number Model Code 3. . .. . .. . .. . .. . .. . .. .
1.5 Standard Features 4. . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Ratings 4. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
1.7 Application Data 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2. Operation 9. . . . . . . . . . . . . . . . . . . . . . .
2.1 Startup 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
2.2 Automatic Operation 9. . .. . .. . .. . .. . .. . .. . .. . ..
2.2.1 Failure of Normal Power 10. . .. . .. . .. . .. .
2.2.2 Restoration of Normal Power 10. . .. . .. . ..
2.3 Manual Operation 11. . .. . .. . .. . .. . .. . .. . .. . .. . .
2.3.1 Programmed Transition Switch,
40--260 Amps 12.. . .. . .. . .. . .. . .. . .. . ..
2.3.2 Programmed Transition Switch,
400--3000 Amps 13.. . .. . .. . .. . .. . .. . .. .
2.3.3 Standard Switch, 800--3000 Amps 14. . .. . .
Section 3. Accessories 15. . . . . . . . . . . . . . . . . . . . .
3.1 Programmed Transition 15. . .. . .. . .. . .. . .. . .. . ..
3.1.1 Description 15.. . .. . .. . .. . .. . .. . .. . .. . ..
3.1.2 Adjustment 15. . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Other Accessories 16.. . .. . .. . .. . .. . .. . .. . .. . ..
Section 4. Scheduled Maintenance 17. . . . . . . . . .
4.1 Inspection and Service 18.. . .. . .. . .. . .. . .. . .. . ..
4.1.1 General Inspection 19. . .. . .. . .. . .. . .. . ..
4.1.2 Other Inspections and Service 19. . .. . .. . .
4.2 Testing 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Weekly Generator Set Exercise 19. . .. . .. .
4.2.2 Monthly Automatic Control System
Test 19. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
4.3 Service Schedule 20. . .. . .. . .. . .. . .. . .. . .. . .. . .
Section 5. Diagrams and Drawings 21. . . . . . . . . .
Section 6. Installation 55. . . . . . . . . . . . . . . . . . . . . .
6.1 Upon Receipt of Unit 55. . .. . .. . .. . .. . .. . .. . .. . .
6.1.1 Inspection 55. . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Lifting 55. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .
6.1.3 Unpacking 56.. . .. . .. . .. . .. . .. . .. . .. . ..
6.1.4 Storage 56. . .. . .. . .. . .. . .. . .. . .. . .. . .. .
6.2 Mechanical Installation 56. . .. . .. . .. . .. . .. . .. . .. .
6.3 Check Manual Operation 56.. . .. . .. . .. . .. . .. . .. .
6.4 Electrical Wiring 56.. . .. . .. . .. . .. . .. . .. . .. . .. . .
6.4.1 AC Power Connections 58. . .. . .. . .. . .. . .
6.4.2 Generator Start Connection 59. . .. . .. . .. .
6.4.3 Accessory and Controller Connections 59. .
6.5 Prepare the Generator Set for Operation 59. . .. . ..
6.6 Functional Tests 60.. . .. . .. . .. . .. . .. . .. . .. . .. . .
6.6.1 Voltage Check 60. .. .. .. .. .. .. .. .. .. .. ..
6.6.2 Automatic Operation Test 61. . .. . .. . .. . ..
6.7 Controller Setup 61.. .. .. .. .. .. .. .. .. .. .. .. .. ..
6.8 Ensure Warranty Registration 61. . .. . .. . .. . .. . .. .
Appendix A. Glossary of Abbreviations A-1. . . . . .

Kohler ZCS series Specifications

General

Brand	Kohler
Model	ZCS series
Category	Switch
Language	English