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BoosterControl Advanced
KSB BoosterControl Advanced User Manual
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BoosterControl Advanced
Installation/Operating Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
5
Principles
5
Target Group
5
Other Applicable Documents
5
Symbols
5
2 Safety
6
Key to Safety Symbols/Markings
6
General
6
Intended Use
6
Personnel Qualification and Training
7
Consequences and Risks Caused by Non-Compliance with this Operating Manual
7
Safety Awareness
7
Safety Information for the User/Operator
7
Safety Information for Maintenance, Inspection and Installation Work
7
Unauthorised Modes of Operation
8
Software Changes
8
Electromagnetic Compatibility
8
3 Transport/Temporary Storage/Disposal
9
Checking the Condition Upon Delivery
9
Transport
9
Storage
9
Disposal
9
4 Description
10
General Description
10
Designation
10
Name Plate
10
Functions
10
Technical Data
11
Parameterisable Inputs/Outputs
12
Combination Options
12
Options
13
Software Scope of Supply
13
Dimensions and Weight
13
5 Installation at Site
14
Safety Regulations
14
Checking Ambient Conditions
14
Installing Boostercontrol Advanced
14
Electrical Connection
14
Electrical Connections
14
Connection to Power Supply
17
Connecting/Bridging the Motor Protection Device
17
Connecting the Pump Contactors
18
Connecting the Pressure Sensor
18
Connecting the Dry Running Protection Device
18
Other Connections Required Depending on the Operating Mode
18
Making Optional Connections
19
6 Operation
21
Control Panel
21
Traffic Light" Leds
21
Graphical Display
21
Menu Keys
21
Navigation Keys
21
Operating the Device Via the Service Interface
27
Operating the Device Via the Control Panel
27
Displaying and Changing Parameters
27
General Functions
28
Setting the Physical Units
28
Saving/Loading Customer Settings
28
Saving/Loading Factory Settings
29
Resetting to Default Settings
29
Enabling/Disabling the Password
29
Displaying General Information
29
Displaying Status Information
30
General Information on Parameterisation
31
User Login
31
7 Quick Start Instructions
32
8 Commissioning/Start-Up/Shutdown
34
Ambient Conditions for Commissioning and Operation
34
Commissioning
34
Starting up the System
34
Setting Boostercontrol Advanced
34
Setting the Display Language
34
Setting the Time/Date
34
Basic Configurations of the Pressure Booster System
34
Cascade Control
35
Cascade Control - with Jockey Pump
37
Control with One Frequency Inverter (Per System)
38
Control with One Frequency Inverter Per Pump (Sequential Starting/Stopping of Pumps)
41
Control with One Frequency Inverter Per Pump (Synchronous Operation of Pumps), Multiple Pump Operation
42
Setting the Frequency Inverter Parameters
44
Application Functions
45
Setting the Parameters for Dry Running Protection
45
Setting an Alternative Setpoint
45
Parameterisation of Inlet Tank Function
46
Parameterising the Accumulator Function (Frequency-Controlled Systems Only)
49
Water Flow Detection (WSD)
49
Fire-Fighting Function
51
Emergency Power Function (Limitation of Number of Pumps)
51
Automatic Setpoint Reduction in Case of Inlet Pressure Drop (ASR)
52
Configuring the Functional Check Run
52
Dynamic Pressure Compensation (DFS)
52
Setting Freely Parameterisable Inputs
53
Setting Freely Configurable Outputs
53
Configuration Example
54
Setting Alternative Setpoint Using a Timer
54
9 Servicing/Inspection
55
Safety Regulations
55
Supervision of Operation
55
10 Parameter List
56
11 Trouble-Shooting
78
Fault Messages
78
12 Related Documents
81
Checklist for Commissioning and Inspection
81
13 EU Declaration of Conformity
82
Index
83
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KSB BoosterControl Advanced Specifications
General
Frequency
50/60 Hz
Operating temperature
0 to +50 °C
Communication
Modbus
Relative humidity
max. 95 %, non-condensing
Storage temperature
-20 to +70 °C
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