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KTM 150 SX - 10 TUNING THE CHASSIS; 10.1-10.2 Basic Chassis and Fork Setup

KTM 150 SX
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9 SERVICE SCHEDULE 28
9.1.2 Service work (as additional order)
Annually
Every 40 operating hours
Every 30 operating hours
Once after 20 operating hours
Every 10 operating hours/after every race
Once after 10 operating hours
Change the front brake fluid.
Change the rear brake fluid.
Change the hydraulic clutch fluid. ( p. 73)
Grease the steering head bearing. ( p. 51)
Check/adjust the carburetor components.
Conduct a minor fork service. (250 SX EU)
Conduct a major fork service. (250 SX EU)
Perform a fork service. (125/150 SX US, 250 SX US)
Service the fork. (125/150 SX EU)
Service the shock absorber.
Change the connecting rod, conrod bearing, and crank pin.
Check the transmission and shift mechanism.
Change all engine bearings.
One-time interval
Periodic interval
9.2 All XC models
9.2.1 Service schedule
Every 40 operating hours/after every race
Every 20 operating hours
Check and charge the battery.
Change the gear oil.
Check the front brake linings. ( p. 77)
Check the rear brake linings. ( p. 82)
Check the brake discs. ( p. 75)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. ( p. 80)
Check the free travel of the foot brake lever. ( p. 79)
Check the frame and swingarm.
Check the swingarm bearing.
Check the shock absorber linkage.
Check the tire condition. ( p. 86)
Check the tire air pressure. ( p. 87)
Check the wheel bearing for play.
Check the wheel hubs.
Check the rim run-out.
Check the spoke tension. ( p. 87)
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 68)
Check the chain tension. ( p. 67)
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation.
Check/rectify the fluid level of the hydraulic clutch. ( p. 73)
Check the front brake fluid level. ( p. 76)
Check the free travel of the hand brake lever. ( p. 75)
Check the play of the steering head bearing. ( p. 50)

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