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KTM 150 SX - 12 BRAKE SYSTEM; 12.1-12.3 Front Brake Lever and Disc Checks

KTM 150 SX
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11 SERVICE WORK ON THE CHASSIS 73
11.43 Additionally securing the rubber grip
Preparatory work
Check the rubber grip. ( p. 72)
401198-01
Main work
Secure the rubber grip at two points using the securing wire.
Securing wire (54812016000)
Wire twister forceps (U6907854)
The twisted wire ends face away from the hands and are bent toward the rub-
ber grip.
11.44 Adjusting basic position of clutch lever
L01224-10
Adjust the basic setting of the clutch lever to your hand size by turning adjusting
screw
.
Info
Turn the adjusting screw counterclockwise to decrease the distance between
the clutch lever and the handlebar.
Turn the adjusting screw clockwise to increase the distance between the
clutch lever and the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
Do not make any adjustments while riding.
11.45 Checking/correcting the fluid level of the hydraulic clutch
Info
The fluid level rises with increasing wear of the clutch facing discs.
L01222-10
Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
Remove screws
.
Remove cover
with membrane
.
Check the fluid level.
Fluid level below container rim 4 mm (0.16 in)
» If the level of the fluid does not meet specifications:
Correct the fluid level of the hydraulic clutch.
Brake fluid DOT 4 / DOT 5.1 ( p. 134)
Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilled brake fluid immediately with water.
11.46 Changing the hydraulic clutch fluid
Warning
Environmental hazardHazardous substances cause environmental damage.
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.

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