KYMCO DINK50 - Page 36

1. GENERAL INFORMATION
1-34
STARTER MOTOR
1. Starter motor won‘t turn
 Burned out fuse
 Weak or dead battery
 Faulty stop switch
 Loose or disconnected
connector
 Broken or shorted
ignition switch wire
 Faulty or weak battery
 Poor starter button
connection
 Faulty starter relay
 Loose or disconnected
connector
 Faulty starter motor
 Faulty wire harness
2. Starter motor turns slowly or idles
 Weak or dead battery
 Loose or disconnected
connector
 Faulty starter relay
 Seized cylinder
 Broken or shorted
starter motor cable
 Faulty starter pinion
3. Starter motor does not stop turning
 Faulty starter pinion
 Starter relay shorted or
stuck
closed
Inspection/Adjustment
Inspection/Adjustment
Inspection/Adjustment
Symptom
Symptom
Symptom
Signals operate
properly
Signals operate
properly
Signals dim, remain
on or don‘t
operate
Signals dim, remain
on or don‘t
operate
Stoplight does not
come on
Starter motor
turns
Turns easily
Not stopped
Stoplight comes on
Starter does not
turn
Hard to turn
Stopped
Relay operates
properly
Starter motor
turns slowly
Probable Cause
Probable Cause
Probable Cause
Relay does not
operate
Starter motor
turns normally
Check operation of
stop switch by
applying brake.
Check battery
circuit by operating
turn signals.
Check battery
circuit by operating
turn signals.
Turn ignition switch
OFF.
Check operation of
starter relay by
depressing starter
button.
Connect starter
motor directly to
battery.
Connect starter
motor directly to
battery.
Rotate crankshaft.
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