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Lennox LGM Series User Manual

Lennox LGM Series
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Page 1
UNIT INFORMATIONUNIT INFORMATION
Service Literature
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
WARNING
Electric shock hazard. Can cause injury or
death. Before attempting to perform any
service or maintenance, turn the electrical
power to unit OFF at disconnect switch(es).
Unit may have multiple power supplies.
Table of Contents
Options / Accessories . . . . . . . . . . . . . . . . . . .Page 2


Blower Data . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . Page 13


II-Placement and Installation . . . . . . . . . . . . . . .Page 33
III-Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 33
IV-Start Up - Operation . . . . . . . . . . . . . . . . . . . Page 35
V-System Service Checks . . . . . . . . . . . . . . . . .Page 37

VII-Accessories . . . . . . . . . . . . . . . . . . . . . . . . .Page 40
VIII-Hot Gas Re-Heat . . . . . . . . . . . . . . . . . . . . Page 44
IX-Staged Blower . . . . . . . . . . . . . . . . . . . . . . . Page 48
X - VAV System . . . . . . . . . . . . . . . . . . . . . . . . .Page 50
XI-Wiring and Operation Sequence . . . . . . . .Page 52
-
ure to order units (CTO) with a wide selection of factory
installed options.
         
Btuh. See SPECIFICATIONS-GAS HEAT for more detail
per model.
Gas heat sections are designed with aluminized steel tube
heat exchangers with stainless steel as an option.
Cooling capacities range from 13 to 25 tons (45.7 to 88
kW).
-
denser fans, while LGM210, 240 and 300 utilize four com-
pressors and six condenser fans.
Multi-Stage Air Volume MSAV® blower option is available.
The VFD-driven blower will operate at lower speeds when
demand is low and increase to higher speeds when de-
mand is high.
Variable speed VAV system is available as an option which
enables supply duct static measurement to control blow-
er CFM and discharge air temperature to control cooling
stages.
󰀨-
ent energy management thermostat control systems with
-
tions connect to the unit through Smartwire connectors.
When “plugged in” the controls become an integral part of
the unit wiring.
The CORE Control System is designed to accelerate
equipment install and service. Standard with all Model L™
rooftop units, control system integrates key technologies
 󰀩 
protect your investments.
The CORE Unit Controller is a microprocessor-based con-

Information contained in this manual is intended for use

subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super-
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching
four cables to the holes located in the unit base rail (two
holes at each corner). Refer to the installation instructions
for the proper rigging technique.
LGM SERIES
13 to 25 ton
45.7 to 88 kW
100024
Revised 08/2021
LGM156U through 300U

Other manuals for Lennox LGM Series

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Lennox LGM Series Specifications

General IconGeneral
CategoryFurnace
ManufacturerLennox
Ignition SystemHot Surface Ignition
Product SeriesLGM
Fuel TypeGas
Heating StagesSingle-Stage
WarrantyLimited Lifetime Heat Exchanger Warranty, 5-Year Parts Warranty

Summary

Service Literature

LGM156U through 300U Overview

General description of LGM156U to 300U units and their features.

Options / Accessories

Cooling System Options

Details factory and field installed options for the cooling system.

Heating System Options

Details factory and field installed options for the heating system.

Blower - Supply Air Options

Details blower options including motors and drive kits.

Control Options

Details factory and field installed control options for the unit.

Indoor Air Quality Options

Details various indoor air quality enhancement options.

Electrical Options

Details electrical related options such as GFI outlets and disconnect switches.

Economizer Options

Details factory and field installed economizer components and controls.

Outdoor Air Options

Details options for outdoor air intake and dampers.

Humiditrol & Hot Gas Reheat Options

Details the Humiditrol and Hot Gas Reheat option for SZVAV models.

Cabinet Options

Details cabinet related accessory options.

Roof Curb Options

Details various roof curb options for unit installation.

Ceiling Diffuser Options

Details optional ceiling diffusers for supply and return air.

Specifications

General Data and Cooling Performance

General unit data, cooling capacities, and performance metrics.

Refrigerant Charge Details

Details refrigerant type and charge amounts for various circuits.

Gas Heating Options and Compressor Type

Lists available gas heating options and compressor types.

Outdoor Coil and Fan Specifications

Details specifications for outdoor coils and fans.

Indoor Coil and Blower Specifications

Details specifications for indoor coils, blower, and drive selection.

Filter Specifications

Details the type and size of filters used in the unit.

Electrical Characteristics

Details electrical characteristics and voltage requirements.

Specifications - 15 & 17.5 Ton Units

General data, cooling performance for 15 & 17.5 Ton models.

Refrigerant Charge - 15 & 17.5 Ton Units

Refrigerant charge details for 15 & 17.5 Ton models.

Heating & Compressor Specs - 15 & 17.5 Ton Units

Gas heating options and compressor types for 15 & 17.5 Ton models.

Outdoor Coil & Fan Specs - 15 & 17.5 Ton Units

Outdoor coil and fan specifications for 15 & 17.5 Ton models.

Indoor Coil & Blower Specs - 15 & 17.5 Ton Units

Indoor coil and blower specifications for 15 & 17.5 Ton models.

Specifications - 20 & 25 Ton Units

General data, cooling performance for 20 & 25 Ton models.

Refrigerant Charge - 20 & 25 Ton Units

Refrigerant charge details for 20 & 25 Ton models.

Heating & Compressor Specs - 20 & 25 Ton Units

Gas heating options and compressor types for 20 & 25 Ton models.

Outdoor Coil & Fan Specs - 20 & 25 Ton Units

Outdoor coil and fan specifications for 20 & 25 Ton models.

Indoor Coil & Blower Specs - 20 & 25 Ton Units

Indoor coil and blower specifications for 20 & 25 Ton models.

Specifications - Gas Heat

Gas Heating Performance and Input/Output

Details gas heating performance, input, and output ratings.

Thermal Efficiency and Gas Supply

Details thermal efficiency and gas supply connection requirements.

High Altitude Derate

Information on derating units for high altitude installations.

Two-Stage Gas Heat Altitude Derate

Altitude derate for two-stage gas heat units.

Four-Stage Gas Heat Altitude Derate

Altitude derate for four-stage gas heat units.

Blower Data

Blower Performance Tables

Tables showing blower performance data at various static pressures.

Minimum Air Volume Requirements

Specifies minimum air volume requirements for different gas heat sizes.

Factory Installed Belt Drive Kits

Specifications for factory installed blower drive kits.

Accessory Air Resistance Data

Air resistance values for factory installed options and accessories.

Power Exhaust Fan Performance

Performance data for the power exhaust fan.

Ceiling Diffuser Air Resistance

Air resistance values for different ceiling diffuser types.

Ceiling Diffuser Air Throw Data

Air throw distance data for ceiling diffusers.

Electrical Data - 13 Ton

Voltage & Compressor Data (13 Ton)

Electrical data for compressors and voltage for 13 Ton units.

Fan & Blower Data (13 Ton)

Electrical data for outdoor fans and indoor blower (13 Ton).

Overcurrent Protection & Ampacity (13 Ton)

MOCP and MCA values for 13 Ton units.

Electrical Data - 17.5 Ton

Voltage & Compressor Data (17.5 Ton)

Electrical data for compressors and voltage for 17.5 Ton units.

Fan & Blower Data (17.5 Ton)

Electrical data for outdoor fans and indoor blower (17.5 Ton).

Overcurrent Protection & Ampacity (17.5 Ton)

MOCP and MCA values for 17.5 Ton units.

Electrical Data - 20 Ton

Voltage & Compressor Data (20 Ton)

Electrical data for compressors and voltage for 20 Ton units.

Fan & Blower Data (20 Ton)

Electrical data for outdoor fans and indoor blower (20 Ton).

Overcurrent Protection & Ampacity (20 Ton)

MOCP and MCA values for 20 Ton units.

Electrical Data - 25 Ton

Voltage & Compressor Data (25 Ton)

Electrical data for compressors and voltage for 25 Ton units.

Fan & Blower Data (25 Ton)

Electrical data for outdoor fans and indoor blower (25 Ton).

Overcurrent Protection & Ampacity (25 Ton)

MOCP and MCA values for 25 Ton units.

Unit Components

Parts Arrangement Diagram

Diagram showing the arrangement of major unit components.

Electrical Safety Precautions

Safety precautions for handling electrical components and static discharge.

Disconnect Switch S48

Description of the disconnect switch S48.

Control Transformer T1

Description of the control transformer T1.

Contactor Transformer T18

Description of the contactor transformer T18.

Terminal Block TB13

Details the function of TB13 terminal block.

Fan Motor Fuse Blocks

Description of fuse blocks for outdoor fans and power exhaust.

Compressor Contactors

Description and function of compressor contactors.

Blower Contactor K3

Description of the blower contactor K3.

UVC Transformer T49

Description of the transformer for the UVC lamp.

Burner Controls A3 & A12

Description of the burner control modules A3 and A12.

Power Exhaust Relays K65 & K231

Description of power exhaust relays K65 and K231.

Variable Frequency Drive (VFD) A96

Description of the VFD for blower speed control.

VFD Power Contactor K202

Description of the contactor for VFD bypass option.

Inverter Rotation Relay K203

Description of the relay for inverter start rotation control.

Unit Controller A55

Details the functions and capabilities of the Unit Controller A55.

Compressor 3 & 4 Controllers A59/A178

Description of control modules for additional compressor stages.

Temperature Sensors

Information on return air, discharge air, and outdoor air temperature sensors.

Indoor Air Quality (CO2) Sensor A63

Details the CO2 sensor for IAQ and its function.

VAV Supply Static Sensor A30

Description of the VAV supply static pressure sensor.

Relative Humidity Sensor A91

Description of the indoor relative humidity sensor.

Enthalpy Sensor

Description of optional enthalpy sensors.

Economizer Differential Pressure Sensor

Description of the pressure transducer for economizer control.

Second-Stage Power Exhaust Relay K231

Description of the relay for second-stage power exhaust.

Outdoor Fan Transformers T5, T59

Description of transformers for 460V outdoor fans.

Fuse F61 (Higher SCCR Units)

Description of fuse F61 for overcurrent protection.

Blower Motor Overload Relay S42

Description of the overload relay for the blower motor.

Cooling Components

Compressors B1, B2, B13, B20

Details about the scroll compressors used in the units.

Crankcase Heaters HR1, HR2, HR5 & HR11

Description of crankcase heaters for compressors.

High Pressure Switches S4, S7, S28, S96

Details high pressure switches and their operation.

Low Pressure Switches S87, S88, S97, S98

Details low pressure switches and their operation.

Service Valve (optional)

Description of optional service valves.

Filter Drier

Description of the filter drier's function in the refrigerant circuit.

Condenser Fans

Details about the condenser fans used in the units.

High Temperature Sensor S5

Description of the high temperature sensor S5.

Temperature Thermistors RT42/57

Description of temperature thermistors for refrigeration circuits.

Blower Compartment

Description of the blower compartment location and access.

Blower Wheels

Details about the blower wheels used in the unit.

Indoor Blower Motor B3

Description of the indoor blower motor and its specifications.

Operation and Adjustment

General Installation and Startup Checks

Important checks before unit installation and startup.

Blower Access

Procedure for accessing the blower assembly for service.

Determining Unit CFM

Procedure for determining and setting unit CFM.

Location of Static Pressure Readings

Diagram showing locations for static pressure readings.

Blower Belt Adjustment

Instructions for adjusting blower belt tension and alignment.

Pulley Alignment With Tensioner

Instructions for aligning pulleys when a belt tensioner is present.

Check Belt Tension

Procedure for checking and measuring belt tension.

Field-Furnished Blower Drives

Reference to blower drive tables for field-supplied drives.

Gas Heat Components

Control Box Components A3, A12, A55

Description of control box components and safety warnings.

Burner Ignition Control A3, A12

Details of the burner ignition control modules and LED codes.

Normal Ignition Sequence Timings

Nominal timings for the normal ignition sequence.

Ignition Attempt Sequence Timings

Nominal timings for ignition attempt sequences with retrials.

Ignition Control Timing

Specific ignition control timing details.

Heat Exchanger

Description and diagram of the heat exchanger assembly.

Burner Assembly

Details on the burner assembly, its components, and operation.

Primary High Temp Limits S10 & S99

Description of primary high temperature limit switches.

Flame Rollout Limits S47, S69

Description of flame rollout limit switches.

Combustion Air Prove Switches S18, S45

Description of combustion air blower proving switches.

Combustion Air Inducers B6 & B15

Description of combustion air inducer blowers.

Combustion Air Motor Capacitors

Details of capacitors for combustion air blower motors.

Gas Valves GV1 & GV3

Description of the two-stage redundant gas valves.

Refrigerant Charging and Checks

Refrigerant Charge and Check Procedures

Procedures for charging and checking refrigerant levels.

Important: Charge Unit in Normal Cooling Mode

Guidance on charging the unit in normal cooling mode.

Temperature Sensor Tables

Tables for determining pressures based on outdoor temperature.

Compressor Pressure Tables

Tables showing normal operating pressures for compressors.

Approach Temperature Tables

Tables for determining approach temperatures for refrigerant circuits.

Startup and Operation

Preliminary and Seasonal Checks

Essential checks before unit installation and startup.

Cooling Startup Procedure

Step-by-step procedure for initiating cooling operation.

Refrigerant Circuits

Information on the number and type of refrigerant circuits.

Refrigerant Charge Amount

Details on the correct refrigerant charge amount.

Heating Startup Procedure

Procedure for safely starting the unit in heating mode.

Gas Valve Operation

Details on operating the Honeywell gas valve.

Turning Off Gas to Appliance

Procedure for safely shutting off gas supply to the unit.

Safety or Emergency Shutdown

Procedure for shutting down the unit in emergencies.

System Service Checks

Heating System Service Checks

Procedures for servicing the heating system.

Gas Piping Requirements and Testing

Details on gas piping installation, testing, and leak detection.

Testing Gas Supply Pressure

Procedure for testing and verifying gas supply pressure.

Check and Adjust Manifold Pressure

Procedure for checking and adjusting manifold pressure.

Proper Gas Flow Check

Procedure for checking gas flow to the burners.

Inshot Burner Service

Details on inshot burner inspection, cleaning, and flame viewing.

Spark Electrode Gap Check

Procedure for checking and setting the spark electrode gap.

Heat Exchanger Access and Removal

Procedure for accessing and removing the heat exchanger.

Flame Sensing Operation

Details on flame sensing current and electrode location.

Maintenance

Filter Maintenance

Instructions for checking, cleaning, and replacing filters.

Lubrication Information

Information on lubrication requirements for motors and wheels.

Supply Air Blower Wheel Inspection

Procedure for inspecting the supply air blower wheel.

Evaporator Coil Cleaning

Instructions for inspecting and cleaning the evaporator coil.

Condenser Coil Cleaning

Instructions for cleaning and inspecting the condenser coil.

Electrical System Checks

Checks for wiring, voltage, and amp-draw on unit components.

Accessories

Roof Curb Options

Details on hybrid and standard roof curb options.

Transitions and Outdoor Air Dampers

Details on supply/return transitions and outdoor air dampers.

Supply and Return Diffusers

Details optional flush mount and extended mount diffusers.

High Performance Economizer

Details on economizer modes: TMP, ODE, DIF, GLO.

Gravity Exhaust Dampers

Description of gravity exhaust dampers for downflow/horizontal applications.

Power Exhaust Fans

Details on power exhaust fans for downflow applications.

Optional Cold Weather Kit (Canada)

Details of electric heater kit for cold weather operation.

Control Systems

Smoke Detectors

Description of factory and field installed smoke detectors.

Blower Proving Switch S52

Description of the blower proving switch.

Dirty Filter Switch S27

Description of the dirty filter switch.

LP / Propane Conversion Kit

Details on kits for converting to LP or propane fuel.

Indoor Air Quality (CO2) Sensor

Description of the CO2 sensor for IAQ monitoring.

Optional UVC Lights

Information on Healthy Climate germicidal UVC lights.

Drain Pan Overflow Switch S149

Description of the overflow switch for cooling operation interruption.

Factory-Installed Hot Gas Re-Heat

Hot Gas Re-Heat General Operation

Explains the dehumidifying mode of operation for hot gas reheat.

Reheat Coil Solenoid Valves L14 & L30

Description of reheat coil solenoid valves.

Reheat Setpoint Adjustment

Details on setting and adjusting the reheat setpoint.

A91 Humidity Sensor Output

Information on the A91 humidity sensor output voltage.

Reheat Operation Check-Out

Procedure for testing hot gas reheat operation.

Default Reheat Operation

Describes default operation conditions for reheat.

Additional Cooling Stages

Information on additional cooling stages and reheat interaction.

Reheat Operation Modes

Reheat Operation Conditions

Details reheat operation based on thermostat mode and humidity demands.

Multi-Staged Blower Operation

Design Specifications for Blower CFM

Using design specifications to set up the blower CFM.

Set Maximum Blower CFM

Procedure to determine and set the maximum blower CFM.

Set Blower Speeds

Procedure for setting blower speeds using the mobile app.

Set Damper Minimum Position

Setting minimum damper positions for ventilation air.

Inverter Bypass Option

Configuration for bypassing the supply air inverter.

VAV System Operation

VAV System Start-Up

Steps for starting up the VAV system and its components.

Record Adjusted Setpoints

Table for recording adjusted setpoints for VAV system parameters.

Pressure Transducer Wiring

Wiring diagram for the VAV pressure transducer.

VAV Unit Operation

Checking unit mechanical operation via mobile app.

Manual Supply Air VFD Bypass

Procedure for manually bypassing the VFD for constant air volume.

Wiring Diagrams and Sequence of Operation

Gas Heat Diagram

Wiring diagram for the gas heat sections of the unit.

Key List for Gas Heat Diagram

Key to components and connections shown in the gas heat wiring diagram.

Gas Heat Sequence of Operation (LGM156/300)

Step-by-step operation sequence for gas heat.

Optional Low Ambient Kit Operation

Details operation of the low ambient kit.

Thermostat Wiring and Operation

Thermostat Wiring Diagram

Wiring diagram showing thermostat connections to the unit controller.

Thermostat Notes and Settings

Notes on thermostat hookup and programmable settings.

Economizer Operation and Wiring

Economizer Control Wiring

Wiring details for the economizer and its sensors.

Economizer Modes Description

Description of the different economizer operating modes.

Sequence of Operation (LGM/LCM156 & 180U)

Economizer Operation (156/180U)

Sequence of operation for the economizer in 156/180U units.

1st Stage Cooling Operation (156/180U)

Step-by-step sequence for first stage cooling.

2nd Stage Cooling Operation (156/180U)

Step-by-step sequence for second stage cooling.

Blower Operation With By Pass (156/180U)

Sequence for blower operation with VFD bypass.

Blower Operation No By-Pass (156/180U)

Sequence for blower operation without VFD bypass.

Sequence of Operation (LGM/LCM210, 240U, 300U)

Economizer Operation (210-300U)

Sequence of operation for the economizer in 210-300U units.

1st Stage Cooling Operation (210-300U)

Step-by-step sequence for first stage cooling in 210-300U units.

2nd Stage Cooling Operation (210-300U)

Step-by-step sequence for second stage cooling in 210-300U units.

Blower Operation With By Pass (210-300U)

Sequence for blower operation with bypass in 210-300U units.

Blower Operation No By-Pass (210-300U)

Sequence for blower operation without bypass in 210-300U units.

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