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D2862 LE221
Man D2862 LE221 User Manual
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CRANK
MECHANISM
Crankshaft
installation
position
•
Align
the
marks
on
the
crankshaft
gear
(1)
and
camshaft
gear
(2)
with
one
another
If
the
marks
(1)
and
(2)
do
not
match
up,
remove
the
crankshaft
gear
and
install
it
again
with
the
marks
(1)
aligned
with
the
mark
on
the
camshaft
gear
(2).
352
AE6
3st
edition
353
355
Table of Contents
Table of Contents
5
Introduction
11
Safety Instructions
11
The Engine
18
Model Plate / Model Designation
18
Characteristic Data
19
Engine Description
20
Engine Electrics
25
Engine Wiring Harness
27
Removing, Installing the Engine Wiring Harness
27
Engine Control Units
29
Removing, Installing Engine Control Units
29
Engine Electrics
35
Removing, Installing the Charge Air Pressure Sensor EDC
35
Removing, Installing the EDC Fuel Temperature Sensor
37
Removing, Installing the EDC Fuel Pressure Sensor
39
Removing, Installing the Engine Oil Pressure Sensor
41
Removing, Installing the Crankshaft Speed Sensor
43
Removing, Installing the Camshaft Speed Sensor
45
Removing, Installing the Coolant Temperature Sensor
47
Removing, Installing the Engine Oil Temperature Sensor
49
Removing, Installing the Coolant Pressure Sensor
51
Removing, Installing the Engine Oil Pressure Sensor
53
Cooling System
55
Cooling System
57
Removing, Installing the Cooling System
57
Ramfan
63
Removing, Installing the Ramfan
63
Intermediate Ange
65
Removing, Installing the Intermediate Ange
65
Coolant Pipes
67
Removing, Installing Coolant Lines
67
Thermostat
71
Removing, Installing Thermostats
71
Coolant Pump Coolant Manifold
75
Removing, Installing the Coolant Pump Coolant Manifold
75
Coolant Pump
79
Removing, Installing the Coolant Pump
79
Add-On Units
81
Starter
83
Removing, Installing the Starter
83
Fan V-Belt
87
Removing, Installing the Fan V-Belt
87
Fan Tensioning Pulley
91
Removing, Installing the Fan Tensioning Pulley
91
Fan Carrier
93
Removing, Installing the Fan Carrier with Fan Bearing
93
Poly-V-Belt
95
Removing, Installing the Poly-V-Belt
95
Removing, Installing the Automatic Belt Tensioner
97
Removing, Installing the Guide Roller
99
Alternator
101
Removing, Installing the Alternator
101
Common Rail System
107
High-Pressure Lines and Rails
109
Removing, Installing the High-Pressure Lines and Rails
109
Injector with Nozzle
117
Removing, Installing Injector with Nozzle
117
Checking the Injector Seat, Rail and Leakage Oil Lines for Leaks
127
High-Pressure Pump/High-Pressure Pump Drive
131
Removing, Installing the High-Pressure Pump/High-Pressure Pump Drive
131
Dismantling, Assembling the High-Pressure Pump/High-Pressure Pump Drive
137
Fuel Lines
143
Removing, Installing Fuel Lines
143
Fuel Lter
157
Removing, Installing the Fuel Lter
157
Dismantling, Assembling the Fuel Lter
162
Hand Pump
167
Removing, Installing the Hand Pump
167
Dismantling, Assembling the Hand Pump
170
Turbocharging
173
Turbocharger
175
Removing, Installing the Turbocharger
175
Charge Air Manifold
183
Removing, Installing the Charge Air Manifold
183
Intake/Exhaust System
187
Combination Air Lter
189
Removing, Installing the Combination Air Lter
189
Air Lter
193
Removing, Installing the Air Lter
193
Combination Air Lter Holder
195
Removing, Installing the Combination Air Lter Holder
195
Air Distribution Pipes
199
Removing, Installing Air Distribution Pipes
199
Exhaust Pipes
207
Removing, Installing Exhaust Pipes
207
Cylinder Head
215
Removing, Installing the Cylinder Head Cover
215
Removing, Installing the Rocker Arm Mechanism
219
Dismantling, Assembling the Rocker Arm Mechanism
221
Removing, Installing the Cylinder Head
225
Removing, Installing the Valve Stem Seals
233
Checking and Setting the Valve Clearance
240
Valve Timing
245
Camshaft
247
Removing, Installing the Camshaft / Camshaft Bearings
247
Valve Timing
253
Checking the Valve Timing
253
Front Timing Gears/Rear Timing Gears
257
Front Timing Gears
259
Removing, Installing Front Timing Gears
259
Rear Timing Gears
265
Removing, Installing Rear Timing Gears
265
Engine Lubrication
269
Oil Modules
271
Removing, Installing Oil Modules
271
Dismantling and Assembling the Oil Module
276
Oil Injector Nozzles
281
Removing, Installing the Oil Injector Nozzles
281
Oil Sump
283
Removing, Installing the Oil Sump
283
Dismantling, Assembling the Oil Sump
287
Oil Pumps
291
Removing, Installing Oil Pumps
291
Crankshaft Oil Seals
299
Removing, Installing the Front Radial Shaft Seal
299
Removing, Installing the Rear Radial Shaft Seal
302
Crank Mechanism
309
Vibration Damper
311
Removing, Installing the Vibration Damper
311
Flywheel
317
Removing, Installing the Ywheel
317
Pistons and Connecting Rods
325
Removing, Installing a Piston with Its Connecting Rod
325
Crankshaft
335
Removing, Installing the Crankshaft
335
Positive Crankcase Ventilation
357
Removing, Installing the Positive Crankcase Ventilation
357
Cover
361
Removing, Installing the Cover
361
Flywheel Housing
365
Removing, Installing the Ywheel Housing
365
Cylinder Liner
369
Removing, Installing the Cylinder Liner
369
Engine Mount
375
Removing, Installing Engine Mounts
375
Technical Data
377
4
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Man D2862 LE221 Specifications
General
Brand
Man
Model
D2862 LE221
Category
Engine
Language
English
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