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MDC ROBSON XTT 2021 - User Manual

MDC ROBSON XTT 2021
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Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
Phone: 1300 494 494
OWNER’S MANUAL
EDITION: 2021 - Version 1
ROBSON XTT
DUAL FOLD OFFROAD CAMPER TRAILER
www.marketdirect.com.au
* January 2020 AU Model shown.

Table of Contents

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Summary

Owners Manual Overview

Use of Product and Servicing

Information for technical users on maintenance and repairs, requiring appropriate skills and tools.

Copyright and Disclaimer

States copyright and warns about manual amendments.

Introduction and Terminology

Welcome to MDC

Introduces off-road camping and the MDC Camper experience.

Key Trailer Specifications

Defines terms like Tare Weight, ATM, and GTM for trailer specifications.

Trailer Specifications Explained

Ball Weight and GCM

Defines downward load and combined mass limits.

Camber and Toe-in;out

Explains wheel alignment angles.

Tow Vehicle Compatibility

Emphasizes matching tow vehicle capacity to trailer specs.

Weight Limit DANGER

Warns of serious injury/death from exceeding weight limits.

Detailed Camper Specifications

Dimensions and Weights

Physical dimensions, towball weight, and tare weight.

Capacity and Size Information

Aggregate Trailer Mass and opened/closed dimensions.

Suspension and Wheel Details

Suspension type and wheel/tyre specifications.

Coupling, Brakes, and Gas Systems

Coupling type, brake system, and gas cylinder capacity.

Water and Hot Water Systems

Water tank capacity, delivery, and hot water system.

Electrical Components Overview

Battery type, solar, charger, and inverter details.

Jockey Wheel and Stabilisers

Jockey wheel type and stabiliser leg features.

Lighting and Power Outlets

Exterior and interior lighting and power outlets.

Store Locations and Contact

QLD and NSW Store Locations

Lists MDC store locations and contact details in Queensland and NSW.

VIC and WA Store Locations

Lists MDC store locations and contact details in Victoria and WA.

SA Store Location and Contacts

Lists MDC store locations and contact details in South Australia.

National Contact Numbers

Provides National Toll Free, Warranty Hotline, and Spare Parts contacts.

Safety and Product Modifications

General Safety Information

Crucial advice before using the product, including manual adherence.

Tow Vehicle and Breakaway System

Tow vehicle requirements and breakaway system charge needs.

Ball Loading and Load Distribution

Warnings on ball loading limits and load distribution advice.

Prohibited Product Modifications

Warns against unauthorized modifications to gas systems and chassis.

Jacking Your Camper Safely

Jacking Point Locations

Details where to safely place the jack on the trailer.

Safe Jacking Procedures

Critical safety steps for jacking, including level ground and chocks.

Jack Stand Requirement

Emphasizes not relying solely on the jack; use of jack stands is mandatory.

Electrical Safety Precautions

Electrical Hazard Warnings

Highlights risks of death or serious injury from electrical work and shock.

240 V System and Connection Rules

240v system certification and guidelines for using power leads.

Vehicle and Trailer Electrics

Mandatory Brake Controller

Mandates fitting an electric brake controller to the tow vehicle.

Breakaway System Wiring

Explains the need for a 50 amp Anderson plug for the breakaway system.

Trailer Lighting and Charging

12 Pin Flat Plug Pinout

Details the function of each pin on the trailer connector.

Camper Charging While Driving

Explains Anderson plug connection for battery charging.

Projecta IDC25 Integration

How the IDC25 controller manages charging inputs.

Gas System Safety

Gas System Certification

Gas system is certified; modifications need re-certification.

General Gas Safety Rules

Crucial safety points for gas use, leak checks, and appliance operation.

Gas Cylinder Handling

Gas cylinder lifespan, inspection, and safe orientation of relief valves.

Gas Appliance and Water Heater Operation

Gas Appliance Safety Guidelines

Flame safeguard function and slide-out kitchen safety.

Hot Water System Flue Cover

Instructions for removing the flue cover.

Door Vent Cover Requirement

Vent must remain uncovered when occupied.

Ventilation and Gas Isolation

Ventilation and Flues Check

Ensures ventilators, flues, and vents are clear.

Gas Appliance Isolation During Travel

Turning off gas valves during travel.

Truma Hot Water System Operation

General Gas Operation Safety

Essential safety precautions for gas operation.

P&T Safety Valve DANGER

Warns of splitting from failure to operate the safety valve.

Appliance Operation and Modifications

Safe use and warnings against modifications.

Filling the Truma UltraRapid

Water Supply Connection

Connecting to central water supply and using a pressure reducer.

Water Heater Filling Procedure

Step-by-step guide for filling the water heater.

Draining and Safety for Truma UltraRapid

Frost Protection Drainage

Draining the heater to prevent frost damage.

P&T Safety Valve Functionality

Explains the safety valve's role and tampering dangers.

Water Heater Draining Steps

Instructions for draining the water heater.

Hot Water System Control

Starting and Operating the Heater

Warnings on operating without water and window positions.

Cowl Cover Removal

Steps for removing the cowl cover.

Selecting Heater Modes

How to select operating modes and handle gas supply issues.

Shutting Down the Heater

Procedures for turning off the water heater.

Water Heater Faults and Maintenance

Fault Indicator and Reset

Explains the fault indicator and how to reset.

Maintenance and Part Usage

Only authorised personnel and genuine parts for service.

Decalcification and Fuse Check

Regular descaling and fuse/breaker checks.

Troubleshooting Water Heater Issues

Gas Operation Problems

Common gas issues, causes, and remedies.

Water Supply Problems

Troubleshooting pump operation and hot water issues.

Diesel Heater Safety and Operation

Diesel Heater Usage Guidelines

Intended use, limitations, and prohibited uses.

Safety Precautions and Hazards

Ventilation, obstructions, high temperatures, and burns.

Heater Controls and Startup

Identifying controls and initial startup steps.

Diesel Heater Controls and Troubleshooting

Temperature and Ventilation Modes

Adjusting temperature and using ventilation mode.

Safe Heater Shutdown

Procedures for safely shutting down the unit.

Diesel Heater Fault Codes

Explains fault indications and provides a table of codes.

Safety Chains and Connections

Using Rated Shackles

Requirement for load-rated shackles.

Attaching Safety Chains

Instructions for crossing chains and inspection.

Connecting Electricals and Breakaway

Managing cables and connecting the breakaway lanyard.

Camper Usage and Load Management

Ball Loading and Load Distribution

Warnings on ball loading limits and load distribution advice.

Achieving Ideal Ball Weight

Guidance on achieving 10% ball weight.

Weight Distribution Effects

How weight distribution impacts handling.

Tyre Pressures and Suspension

Tyre Pressure Guidelines

Recommended pressures for highway and off-road.

WARNING: Tyre Re-inflation

Critical warning to re-inflate tyres for highway driving.

Suspension System Overview

Details the suspension system and shock absorbers.

Pre-Trip Inspection Checklist

Tyre and Wheel Nut Checks

Checking tyre condition and wheel nut torque.

Hitch, Brakes, and Gas Checks

Inspecting hitch, brakes, gas system, and lights.

Bearings and Seals Maintenance

Advises on regular bearing and seal checks.

Fridge Compatibility

Fridge Model Chart

Chart showing compatible fridge models for different brands.

Hitch Systems

Towing with Trucks

Advice on using shock-absorbing hitches for commercial vehicles.

Coupling and Uncoupling Procedure

Hitching Steps 1 & 2

Engaging the coupling mechanism and lowering onto the tow pin.

Handbrake Application

Reminder to apply handbrake before coupling/uncoupling.

Coupling Procedure Continued

Hitching Step 3 & Dust Cap

Verifying pin seating and securing the dust cap.

Detailed Coupling Steps

Coupling Step 1: Mechanism Engagement

Pushing the button and moving the locking mechanism.

Coupling Step 2: Tow Pin Alignment

Aligning the tow pin and lowering the coupling.

Coupling Verification

Coupling Step 3: Pin Seating

Ensuring the tow pin is seated correctly.

Uncoupling Procedure Steps

Uncoupling Step 1: Release Mechanism

Releasing the locking mechanism.

Uncoupling Step 2: Lift Off Pin

Lifting the coupling off the tow pin.

Canvas Care and Protection

Canvas Seasoning and Seam Care

Seasoning canvas and protecting seams/screens.

Zipper and Mould Prevention

Zipper care and methods to prevent mould.

Camper Setup Procedures

Choosing a Setup Location

Guidance on selecting a suitable setup spot.

Levelling and Stabilising

Using stabilisers and levelling blocks.

Site Power Connection

How to connect to site power.

Setup Aids and Equipment

Wheel Chocks and Ramps

Using chocks and ramps for levelling.

Jockey Wheel Operation

Guidelines for operating the jockey wheel.

Stabiliser Legs Usage

Proper use of stabiliser legs.

Tent Pole Configuration

Pole Diagram and Quantities

Diagram showing pole types and quantities for tent setup.

Preparing for Adverse Weather

Adjusting Roof Pitch for Rain

Adjusting roof pitch to prevent water pooling.

Canvas Water Damage Warning

Advises against canvas storing water.

Kitchen Operation and Support

Extending the Camper Kitchen

Steps for sliding out the kitchen.

Fitting the Kitchen Support Leg

How to fit and secure the support leg.

Storage and Care Guidelines

Long Term Storage Protection

Protecting the camper from elements during storage.

Preventing Interior Moisture

Tips for preventing mould and condensation.

Exterior Surface Care

Using covers and protecting paintwork.

Internal Surface Cleaning

Instructions for cleaning interior surfaces.

Camper Security and Maintenance

Securing the Camper When Parked

Importance of wheel chocks and security devices.

Essential Maintenance Practices

Highlights need for regular servicing.

Critical Jacking Safety Warnings

Warnings regarding jacking and using jack stands.

Torque Settings and Brake System

Wheel Nut Torque and Intervals

Correct torque values for wheel nuts.

Hitch and Trailing Arm Bolts

Torque and service intervals for hitch and trailing arm bolts.

Electric Brakes Functionality

Benefits and operation of electric brakes.

Handbrake Adjustment Procedures

Proper Handbrake Adjustment

Guidance on adjustment to avoid drag or insufficient braking.

Handbrake Cable Adjustment

Instructions for adjusting handbrake cable tension.

Handbrake and Hitch Maintenance

Automotive Handbrake Adjustment

Steps for adjusting later model handbrakes.

Cruisemaster DO35 Hitch Care

Periodic maintenance for the DO35 hitch.

Ball Bearing Slides Lubrication

Recommends lubricating slides every 6 months.

Electric Brakes Usage and Safety

Synchronised Braking Operation

Emphasizes synchronisation and adjustments.

Brake Adjustment and Servicing

Specifies brake adjustment intervals and servicing.

Brake Lubrication Caution

Warning against getting grease on brake components.

Brake System Components

Electromagnet Inspection and Replacement

Guide for inspecting and replacing magnets.

Shoes and Linings Replacement

How to inspect and replace shoes and linings.

Corrosion Prevention for Parts

Methods to prevent corrosion on trailer parts.

Wheels, Tyres, and Suspension

Tyre Pressure Guidelines

Recommended pressures for highway and off-road.

WARNING: Tyre Re-inflation

Critical warning to re-inflate tyres for highway driving.

Suspension and Shock Absorbers

Details the suspension system and shock absorber function.

Electrical Systems Management

Chargers, Inverters, and Battery Care

Information on chargers, inverters, and detailed battery care.

RCD Protection and Testing

Explains RCD safety devices and testing frequency.

Electrical System Diagrams

12 Volt Wiring Diagram

Diagram showing the 12V electrical layout.

Charging Circuit Diagram

Main Charging Circuit Layout

Diagram illustrating charging circuit components.

Control Panel Functions

Gauges, Displays, and Switches

Describes gauges, displays, circuit breakers, and switches.

Main Power Switch Operation

Explains the operation of the main power switch.

Gas and Water Systems

Hot Water System Overview

Introduction to the Truma hot water system.

Water Pump Operation and Leaks

How pumps operate and identifying leaks.

Useful Accessories for Setup

Levelling Blocks Usage

Recommends levelling blocks for stability.

Camper Protection Accessories

Wheel Chocks and Storage Covers

Safety with chocks and benefits of covers.

Stone Protection Devices

Devices to protect from stones thrown by the tow vehicle.

Electrical Troubleshooting Guide

Power Issues and Charging Faults

Troubleshooting no 12V power, battery charging, and Anderson plug issues.

Component Power Failures

Fridge, lights, plugs, indicators, and inverter power problems.

Circuit Breaker and Overload Issues

Diagnosing tripping circuit breakers and overloads.

Water and Gas System Troubleshooting

Water Pump and Hot Water Issues

Troubleshooting pump operation and hot water.

Cooker Ignition and Gas Supply

Diagnosing cooker ignition and gas supply problems.

Brake System Troubleshooting

No Brakes and Weak Brakes

Causes and remedies for brake failure or weakness.

Brakes Locking and Intermittent Issues

Troubleshooting brakes locking up or working intermittently.

Off-Road Driving Tips

Remote Travel Preparations

Carrying spares and preventative maintenance.

Driving on Rough Terrain

Managing corrugations, bulldust, and sand.

Crossing Waterways Safely

Precautions for causeways and creek crossings.

Trip Planning and Resources

Environmental Protection

Minimizing environmental impact.

Travel Planning Tools

Using apps and online resources for trip planning.

Maintenance and Parts Identification

Hub Assembly Components

Exploded diagram of hub assembly parts.

Suspension Component Details

Trailing Arm Bushes Diagram

Diagram of trailing arm bush assembly.

Spare Parts Information

Hub and Suspension Parts List

List of part numbers for hub and suspension components.

Travel and Service Log

Trip Log Template

Template for recording trip details and mileage.

Maintenance Schedule

500 KM First Service

Schedule of checks for the initial 500km service.

6 Months; 5,000 km Service

Routine service checks at 5000km.

12 Months; 10,000 km Service

Service tasks at 10,000km.

18 Months; 15,000 km Service

Service checks at 15,000km.

24 Months; 20,000 km Service

Service tasks at 20,000km.

30 Months; 25,000 km Service

Service checks at 25,000km.

36 Months; 30,000 km Service

Routine service at 30,000km.

42 Months; 35,000 km Service

Service checks at 35,000km.

48 Months; 40,000 km Service

Service tasks at 40,000km.

54 Months; 45,000 km Service

Service checks at 45,000km.

60 Months; 50,000 km Service

Routine service at 50,000km.

66 Months; 55,000 km Service

Service checks at 55,000km.

Warranty Information

Warranty Claim Validity

Conditions and duration for making warranty claims.

Remedies and Liability Limits

Available remedies and limitations on liability.

Warranty Exclusions

Lists parts and conditions excluded from warranty.

Supplier and Service Contacts

Appliance Manufacturer Contacts

Contact information for Dometic, Thetford, and Truma.

Statewide Bearings Locations

Lists branches and contact details for bearing suppliers.

Video Library Guide

Camper Setup and Operation Videos

Videos for handover, setup, kitchen, and annexes.

Shower Tent Setup Video

Video for setting up the ensuite shower tent.

Camper Pack Down Tutorial

Video Guide to Packing Down

Video demonstrating how to pack down the camper.

MDC ROBSON XTT 2021 Specifications

General IconGeneral
BrandMDC
ModelROBSON XTT 2021
CategoryCaravans
LanguageEnglish

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