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05/06
63
UNDERSTANDING HYDRAULICS
TESTING HYDRAULIC FLUID
Test the uid regularly. A number of formal test kits are available to evaluate the condition
of hydraulic uid or a uid sample can be sent to a lab for evaluation. However, there are
simple signs of uid degradation such as a color shift, bad aroma or feel of grit in a sample.
Don't neglect maintenance. Set up and adhere to a rigid preventative maintenance sched-
ule. One of the most important elements in such a program is changing or adding to the
uid on schedule.
WHEN TO CHANGE FLUID
Blotter spot test. This is a very simple test in which a drop of uid is placed on a piece of
blotter paper. If the blotter remains colorless or develops only a light yellow ring, oxidation
is under control. Even when color develops but is uniform throughout, the oil is serviceable.
If the sample shows distinct rings, the uid should be changed. When a distinct dark spot
remains in the middle but lighter-colored oil migrates outward in the blotter paper, the oil
has or is about to dump sludge or other products into the system. This indicates that the
time for uid replacement has passed.
Listen for a sound change. If the operating system changes in sound level usually louder
or other than normal sounds, it is time to evaluate the uid's condition.
Test for acid content. A shift in the acid content may indicate a break down in the uid.
Acid test kits are available from uid suppliers and the tests are easy to carry out.