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Novitool Aero - User Manual

Novitool Aero
44 pages
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Novitool
®
Aero
®
Splice Press
Safety and Operation Manual
www.flexco.com
IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! is manual contains important information
about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this
manual available for other users and owners before they use the tool. is manual should be stored in a safe place.
WARNING
Patent number: US 9,090,022 B1 and other Patents Pending
Initializing Press
Prior to first time operation, you must register your press in order to unlock it
for use. This will also allow Flexco to communicate critical firmware updates.
a. Screen will show press is locked and requires access code.
Go to flexco.com/code to enter your serial number and to obtain your
access code.
b. Use the selector knob and scroll to “Enter Access Code.” Depress knob.
c. Scroll down, enter access code, and select “Confirm.”
Contact Flexco Customer Service if you have difficulties entering the code.
Question and Answer IconNeed help?

Do you have a question about the Novitool Aero and is the answer not in the manual?

Summary

Main Components Overview

Product Description

Understanding Preheat Function

Explains how preheating prevents material issues by warming the belt before splicing.

Machine Specifications

General Safety Rules

Work Area and Electrical Safety

Highlights hazards like high voltage, explosive atmospheres, and safe electrical connections.

Personal Safety and Proper Use

Stresses PPE, alertness, avoiding loose clothing, and proper machine operation and maintenance.

Press Lifting and Rigging Guidelines

Operation Guide

Power Compatibility and Initial Setup

Details power requirements and initial setup steps, including power cable verification.

Power Cable Inspection

Instructions for visually inspecting the power cable and plug for damage and correctness.

Removing Press from Transport Case

Step-by-step guide on safely removing the press from its transport case.

Platen Preparation and Belt Insertion

Guides on preparing the press platens and inserting belt ends for splicing.

Belt Positioning and Clamp Bar Installation

Details belt positioning in the splice zone and instructions for installing clamp bars.

Top Beam Installation and Bumper Use

Explains the use of bumpers and the process of installing the top press beam.

Securing Bolts and Power Connection

Details tightening bolts and connecting the press to the power source, including voltage checks.

Initial Registration and Display Screens

Guides users through registration and explains the initial display sequence and power verification.

Home Screen Interface and Settings

Describes the Home screen interface, available settings, and general guidelines for initial press settings.

Starting and Monitoring the Splice Process

Details pre-start checks, initiating the automatic splice, and monitoring progress.

Splice Completion and Belt Removal

Instructions for releasing pressure, stopping the splice, and removing the belt from the press.

Splice Quality Inspection

Guidelines for inspecting the quality of the completed splice, checking for issues like gaps or scorch marks.

Adjustable Options

Options Menu Navigation

Lists available settings within the Options menu, such as temperature, pressure, and languages.

Recipe Management

Saving Recipes: On-Press and Via Tool

Guides on saving custom recipes directly on the press and via the external management tool.

Loading Saved Recipes

Explains how to load recipes from created groups (0 Custom or 1-10) onto the press.

Technical Assistance and Support

Electrical Schematics

Main Controller Schematics

Wiring diagram for the Flexco Main Controller unit.

Lower Press 625 Schematics

Wiring diagram for the lower section of the 625 model press.

Upper Press 625 Schematics

Wiring diagram for the upper section of the 625 model press.

Lower Press 925 Schematics

Wiring diagram for the lower section of the 925 model press.

Upper Press 925 Schematics

Wiring diagram for the upper section of the 925 model press.

Lower Press 1225 Schematics

Wiring diagram for the lower section of the 1225 model press.

Upper Press 1225 Schematics

Wiring diagram for the upper section of the 1225 model press.

Lower Press 1525 Schematics

Wiring diagram for the lower section of the 1525 model press.

Upper Press 1525 Schematics

Wiring diagram for the upper section of the 1525 model press.

Lower Press 1835 Schematics

Wiring diagram for the lower section of the 1835 model press.

Upper Press 1835 Schematics

Wiring diagram for the upper section of the 1835 model press.

Lower Press 2135 Schematics

Wiring diagram for the lower section of the 2135 model press.

Upper Press 2135 Schematics

Wiring diagram for the upper section of the 2135 model press.

Error Diagnostics

Understanding Warning Messages

Details serious potential errors, their diagnosis, and the need for repair.

Understanding Caution Messages

Alerts to misuse or unusual activity, advising checks and potential continued operation.

Maintenance and Parts

Inspection and Cleaning Procedures

Lists inspection tasks and guides for cleaning press platens.

Spare Parts Inventory

Lists available spare parts with their item codes and descriptions.

WEEE Compliance Information

Declaration of Conformity

Novitool Aero Specifications

General IconGeneral
BrandNovitool
ModelAero
CategoryPower Tool
LanguageEnglish