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Optimum Optimill MT 50 User Manual

Optimum Optimill MT 50
91 pages
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Operating manual
Milling-machine
Version 1.2.8
3336005

Table of Contents

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Optimum Optimill MT 50 Specifications

General IconGeneral
BrandOptimum
ModelOptimill MT 50
CategoryPower Tool
LanguageEnglish

Summary

Safety

Rating Plate

Machine identification, power, and specifications.

Safety Instructions and Warning Notes

Explains warning symbols, classification of hazards, and pictograms for safe operation.

Intended Use

Defines the machine's purpose and operational environment.

Reasonably Foreseeable Misuses

Outlines improper uses and potential hazards to avoid.

Possible Dangers Caused by the Milling-Machine

Lists inherent risks associated with the machine's operation.

Qualification of Personnel

Specifies requirements for operators and maintenance staff.

Operator Positions

Indicates the standard positions for operating the machine.

Safety Measures During Operation

Provides precautions to ensure safety during machine use.

Safety Devices

Lists and describes the machine's built-in safety features.

Safety Check

Outlines checks to perform for safe operation and maintenance.

Personnel Protective Equipment

Details required safety gear for operating the machine.

Safety During Operation

General safety guidelines for operating the milling machine.

Safety During Maintenance

Safety procedures for performing maintenance and repair work.

Accident Report

Procedure for reporting accidents and near misses.

Electrical System

Information and safety regarding the machine's electrical components.

Inspection Deadlines

Defines intervals for machine inspections and safety checks.

Technical Data

Electrical Connection

Specifies power requirements and connection details.

Dimensions

Provides physical dimensions and weight of the machine.

Adjustment Travels / Slewing Ranges / Distances

Details the machine's movement capabilities and ranges.

Speeds / Feeds

Lists spindle speeds and table feed rates.

Drilling Capacity

Specifies the maximum drilling capabilities.

Coolant Lubricant System

Information on the coolant system components and capacity.

Operating Material

Lists recommended oils, greases, and coolants.

Environmental Conditions

Specifies operating temperature and humidity ranges.

Emissions

Information on noise levels and safety precautions.

Installation Plan

Diagrams showing machine layout and dimensions for installation.

Delivery, Interdepartmental Transport, Assembly and Commissioning

Notes on Transport, Installation, Commissioning

General guidance and warnings for handling and setting up the machine.

General Risks During Internal Transport

Specific hazards and safety measures for moving the machine internally.

Assembly

Unpacking the Machine

Instructions for safely removing the machine from its packaging.

Scope of Delivery

Lists items included with the machine and checks for completeness.

Installation and Assembly

Steps and requirements for assembling and installing the machine, including site prep and functional tests.

Electrical Connection

Instructions for connecting the machine to the power supply.

First Commissioning

Steps for initial startup and operation after installation.

Operation

Safety

Safety conditions and precautions before operating the machine.

Control and Indicating Elements

Identification and explanation of machine controls, panels, and switches.

Switching On the Milling-Machine

Procedure for starting up the milling machine.

Switching Off the Milling-Machine

Procedure for shutting down the milling machine.

Inserting a Tool

Steps for correctly inserting and securing tools in the spindle.

Speed Variation Vertical-/ Horizontal Milling

How to adjust spindle speeds for different milling operations using tables.

Standard Values for Cutting Speeds

Recommended cutting speeds based on material and tool.

Manual Spindle Sleeve Feed

How to adjust spindle sleeve height manually using levers and wheels.

Swivelling the Milling Head

How to adjust the milling head's orientation and set the zero position.

Raising / Lowering the Cross Table

How to move the cross table vertically using the crank handle.

Moving the Spindle Head-Holder Forward or Back

How to adjust the spindle head-holder position.

Moving the Cross Table Left or Right (X-axis)

Methods for moving the cross table horizontally on X-axis, including manual and automatic feed.

Moving the Cross Table Forward / Back (Y axis)

How to move the cross table horizontally on the Y-axis.

Turning the Spindle Head-Holder

How to rotate the spindle head-holder for different milling modes.

Conversion to Horizontal Milling

Steps to convert the machine for horizontal milling operations.

Cooling

Information and procedures for using the coolant system and its components.

Maintenance

Safety

Safety warnings and precautions for maintenance work.

Cleaning

Procedures and precautions for cleaning the machine.

Inspection and Maintenance

Schedule and methods for routine inspection and maintenance, including oiling.

Cooling Lubricants

Information on selection, use, and hazards of cooling lubricants.

Repair

Guidelines for performing repairs and using authorized parts.

Cooling Lubricants and Tanks

Handling, replacement, and environmental considerations for coolants.

Spare Parts

Ordering Spare Parts

Information needed to order replacement parts.

Spare Parts Hotline

Contact information for ordering spare parts.

Service Hotline

Contact information for technical service support.

Electrical Spare Parts

Information on ordering electrical spare parts.

Wiring Diagram

Location of the wiring diagrams and spare parts list.

Column and Base Parts List

Exploded view and parts list for the column and base assembly.

Milling Table Parts List

Exploded view and parts list for the milling table assembly.

Vertical Milling Transmission Gear Parts List

Exploded view and parts list for the vertical milling transmission gear.

Horizontal Milling Belt Drive Parts List

Exploded view and parts list for the horizontal milling belt drive.

Universal Swiveling Head Parts List

Exploded view and parts list for the universal swiveling head.

X-Axis Feed Gear Parts List

Exploded view and parts list for the X-axis feed gear.

Wiring Diagram 1-2

Electrical wiring diagram for machine controls.

Wiring Diagram 2-2

Further electrical wiring diagram for machine controls.

Malfunctions

Troubleshooting Guide

Troubleshooting guide listing common issues, causes, and solutions.

Appendix

Copyright

Legal information regarding document ownership and usage rights.

Terminology and Glossary

Definitions of technical terms used in the manual.

Liability Claims for Defects / Warranty

Details on warranty coverage and how to make claims.

Change Information Operating Manual

Records of updates and changes made to the operating manual.

Storage

Guidelines for proper storage of the machine and its components.

Product Follow-up

Information requested from users for product improvement.

Disposal / Reuse Options

Instructions for environmentally friendly disposal of the machine and parts.

Disposal via Municipal Collection

Guidance on disposing of components through local waste systems.

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