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Overkill Solar BMS Series User Manual

Overkill Solar BMS Series
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in discharge protection mode. If you don’t have access to shore power, then use either the second or the third
method below.
The second method is to “jump-start” the battery pack with another battery, which can be a lead-acid car or
deep-cycle battery (if you’ve got a large-capacity lithium battery laying around, that would work too, but lead
acid batteries are more common). Just ensure that the voltage of the jump-start battery has the same nominal
voltage as the battery pack in need of the charge.
The third method is a bit more clever, and doesn’t require lugging a battery around. You can do it from your
smartphone, if you have the optional Bluetooth module. Pull up the BMS configuration app (XiaoxiangBMS on
iPhone). Go into the protection parameter settings page. Write down the undervoltage protection numbers
or take a screenshot of them. Temporarily lower the cell undervoltage release value. For example, for
LiFePO4, lower it from 3000 to 2800). This will allow the discharge FET to activate (remember we disabled all
loads, so the only thing that should be allowed to discharge is the MPPT controller). This should give the
MPPT charge controller power, which will start charging your battery pack, assuming that the cells are in full
sunlight. Wait until the batteries have recovered a bit of charge, and then go back into the BMS configuration
app, and return the undervoltage parameters to their original value.
Q: Why doesn’t it charge high enough?
A: The BMS does not control the charge voltage. This needs to be configured in the settings of your charger.
Q: Can I use a lead-acid charger to charge a LiFePO4 battery pack? Or do I need one that supports LiFePO4?
A: Well that’s a deep subject.
"a lead acid charger" can be a lot of different things.
smart, dumb, adjustable/programmable....
Short answer is yes, the battery will tolerate it.
Long answer, possible failures:
Some won’t charge to a high enough voltage.
Some will be overloaded by the low internal resistance of the battery(similarly to alternators.)
Some will charge too high if they do an equalization cycle.
Dumb unregulated chargers will charge too high.
Charging too high could damage connected equipment. Because this is a common port BMS, everything in the
system is connected together. When the BMS disconnects for overvoltage, the charger is still active and
connected to the rest of the system, possibly resulting in a damaging unregulated voltage spike.
We suggest only using regulated chargers and/or power supplies. Set the upper voltage limit to 14-14.4v
If the charger only offers battery profiles, choose the setting for AGM batteries.
A lab CC/CV (constant-current, constant-voltage) power supply also makes a good charger. Set CV to
14-14.4v
If there are absolutely no other options but a dumb charger, connect a healthy lead acid battery in parallel with
the system. If the lithium pack disconnects, the lead acid battery will continue to regulate the system.

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Overkill Solar BMS Series Specifications

General IconGeneral
BrandOverkill Solar
ModelBMS Series
CategoryControl Unit
LanguageEnglish

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