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DC Drives
590+ DRV
Page 91 (Assembly)
Parker 590+ DRV - Assembly
544 pages
Manual
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Installing the Drive
3-53
DC590+ DRV Series DC Digital Drive
Assembly
Caution
Use proper lifting techniques when lifting and moving
the unit.
1
Phase assemblies - L1, L2, L3
3
Control Panel Assembly
2
Fishplate
4
Front Cover
90
92
Table of Contents
Main Page
Dc590+ Drv DC Digital Drive
9
Default Chapter
5
Application Area
5
Intended Users
5
Personnel
5
Table of Contents
9
Chapter 1 Getting Started
15
About this Manual
17
How the Manual Is Organised
17
Initial Steps
17
Equipment Inspection and Storage
18
Packaging and Lifting Details
18
Chapter 2 Product Overview
19
How It Works
21
Control Features
22
Understanding the Product Code
23
Catalog Number ( North America)
23
Model Number (Europe)
24
Model Number (Europe - Legacy Numbers)
25
Door Assembly Product Code
27
Product Range
28
Product Identification
29
Component Identification
30
DC590+ DRV DC Digital Drive (Frames 1 & 2)
30
Door Assembly (Frames 3, 4, 5 & 7)
31
DC590+ Drive (Frame 3)
32
DC590+ Drive (Frames 4 & 5)
33
Drive (Frame 6)
34
DC590+ Product (Frame 7)
35
Keypads
36
Option Boards
36
Chapter 3 Installing the Drive
37
Mechanical Installation
39
Design Recommendations
39
Mounting Instructions
40
Product Dimensions
41
Ventilation and Cooling Requirements
41
Line Reactor/Isolation Transformer
42
Electrical Installation
43
EMC Wiring Details
44
Power Wiring
48
Wiring Instructions - Minimum Connections
48
Control Wiring
53
Additional Control Connections
56
Internal/External Supply (Frames 2, 3, 4 & 5)
57
Motor Field Connections
57
DC Contactor - External Va Sensing
61
Power Board - PCB Reference 385851 (Frame 3)
61
Power Board - PCB Reference 466701 (Frames 4 & 5)
62
External Connections (Frames 6 & 7)
63
Power Board Circuit Descriptions
64
AH470330 (Frame 2)
66
AH385851U002, U003, U004, U005 (Frame 3)
68
AH466701U001, U002, U003 (Frames 4 & 5)
73
AH469419 (Frame 6)
76
AH466001U001, U101 (Frame 7)
77
Optional Equipment
80
Dynamic Braking Option
82
Speed Feedback Options
83
Communications Technology Options
88
Frame 6: Assembly and Installation
89
Assembly
91
Electrical Installation
99
Frame 7: Additional Information
100
Installation Drawings
102
Connection Diagrams
115
Chapter 4 Calibration and Start-Up
129
Initial Checks
129
Check Motor
130
Calibrate the Drive
131
Initial Drive Start
133
Tune the Current Loop (AUTOTUNE)
136
Set up Field Control
138
Set up Speed Feedback
140
Setup for Field Weakening
142
Adjust Speed Loop
143
Other Important Parameters
144
Starting and Stopping Methods
145
Program Stop (B8)
148
Coast Stop (B9)
151
Advanced Starting Methods
152
Take up Slack
153
External Control of the Drive
154
Sequence Status
156
Chapter 5 Control Loops
159
Control Loops - Principle of Operation
159
Speed Loop
162
Field Control
163
Field Weakening
164
Standby Field
165
Chapter 6 The Keypad
167
Control Key Definitions
167
Keys for Operating the Drive Locally
171
Keypad Leds
172
The Menu System
173
The Local Menu
174
Navigating the Menu System
175
The Menu System Map
176
The Keypad Menus
178
Setup Parameters
183
Password
184
Alarm Status
185
Serial Links
186
Function Blocks
188
Menu Shortcuts and Special Key Combinations
189
Resetting to Factory Defaults (2-Button Reset)
190
How to Save, Restore and Copy Your Settings
191
Restoring Saved Settings
192
CHAPTER 7 Trips
195
Fault Finding
196
Calibration Checks
198
Alarm Messages
202
Hexadecimal Representation of Trips
203
Power Board LED Trip Information (Frame 4, 5, 6 & 7)
204
Using the Keypad to Manage Trips
208
Hardware Troubleshooting
217
Field Fail Procedure
219
Contactor Failed Procedure
220
SCR Troubleshooting
221
Motor Checks
222
Common Performance Problems
223
Test Points
224
Routine Maintenance and Repair
225
CHAPTER 8 ROUTINE MAINTENANCE and REPAIR Maintenance
227
Preventive Maintenance
227
Service Procedures
227
Repair
228
Disposal
229
Technical Support Checks
229
Saving Your Application Data
228
Returning the Unit to Parker SSD Drives
228
Repairs for Frames 4 & 5
231
Replacing the Fan (Frames 4 & 5)
231
Repairs for Frame 6
232
DC Fuse Replacement (Frame 6 Regen Unit - 4Q)
233
Replacing a Phase Assembly (Frame 6)
235
Replacing a Fan (Frame 6)
236
Repairs for Frame 7
237
Phase Assembly Replacement (Frame 7)
240
Appendix A Serial Communications
245
System Port (P3)
245
UDP Support
246
MMI Dump Procedure
248
Dselite Support
249
Support
250
System Port (P3) Set-Up
252
EI Bisynch ASCII Support
253
EI Binary Support
258
EI Bisynch Binary Message Protocol
260
EI Bisynch Binary Parameter Specification Tables
264
Error Codes
273
Appendix B Certification
277
Introduction
277
CE Marking for the Low Voltage Directive (LVD) 2006/95/EC
278
United States of America & Canada
280
Branch Circuit/Short Circuit Protection Requirements
281
Short Circuit Rating
282
Field Grounding Terminals
283
Recommended Wire Sizes
284
Field Grounding Terminals
285
Australia & New Zealand
286
Emissions Limits
287
EMC General Installation Considerations
289
Increasing Motor Cable Length
290
Certificates
291
Appendix C Parameter Specification Tables
295
Parameter Tables
295
Specification Table: Tag Number Order
296
Parameter Table: MMI Menu Order
331
Appendix D Programming
349
Programming Your Application
349
Saving Your Modifications
352
MMI Menu Maps
353
Select D
354
Compatibility with Earlier Versions of Firmware
355
Function Block Descriptions
359
Advanced
361
Alarm History
364
Alarms
365
Analog Inputs
369
Analog Outputs
371
Autotune
372
Calibration
375
Comms Port
378
Configure Drive
380
Current Loop
381
Current Profile
386
Deadband
387
Demultiplexer
388
Diameter Calc
389
Digital Inputs
397
Digital Outputs
400
Drive Info
403
Encoder
405
Feedbacks
408
Field Control
409
Inertia Comp
417
Link
418
Inverse Time
419
Jog/Slack
420
Logic Func
423
Menus
429
Min Speed
430
Minilink
431
Multiplexer
432
Op Station
433
Pll (Phase Locked Loop)
440
Pno Config
441
Preset Speeds
442
Profiled Gain
445
Raise/Lower
447
The Default Application
495
Block Diagrams D
501
Functional Block Diagram D
503
Technical Specifications
505
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