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Parker GVI Series User Manual

Parker GVI Series
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GVI Product Manual: Frames C, D & E
We reserve the right to make technical changes. 25.09.19 06:47 192-300300N1 GVI Frames C, D & E 2019-9
The data correspond to the current status at the time of printing.
Product Manual GVI
GVI: Global Vehicle Inverter Frame C, D and E
192-300300
192-300300N1 GVI
Product Manual
September 2019

Table of Contents

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Parker GVI Series Specifications

General IconGeneral
BrandParker
ModelGVI Series
CategoryInverter
LanguageEnglish

Summary

Introduction

Production site

Details about the Parker Hannifin manufacturing location in Germany.

Non-warranty clause

Disclaimer regarding the accuracy and liability of the publication's content.

1. Introduction

1.1 About this document

Explains the purpose, scope, and structure of the manual, including definitions and warnings.

2. Personal safety

2.1 Safety signs on the equipment

Identifies and explains safety symbols used on Parker's products.

3. Original Equipment Manufacturer responsibility

4. Technical support

5. Warranty

5.1 Warranty claims

Procedures and contact information for handling warranty claims and returns.

5.2 Product warranty

Refers to the sales agreement for the complete product warranty statement.

6. Product overview

6.1 Product version

Describes the GVI product range consisting of frames C, D, and E.

6.2 Components on the GVI

Identifies and labels the main components of the GVI unit.

6.3 Terminal posts

Details the terminal posts designed for ring lug and threaded connections.

6.4 Product identification label

Explains the information found on the GVI product identification label.

6.5 LED status indicator

Describes the LED status indicator for diagnostic information and troubleshooting.

6.6 Cooling method

Explains how the GVI is cooled via a cold plate heat sink.

7. Integration guidelines

7.1 Introduction

Provides guidelines for integrating the motor controller into a vehicle system.

7.2 Dust and liquid ingress prevention

Details precautions for protecting the GVI from dust and moisture.

7.3 Cooling requirements

Specifies requirements for effective heat dissipation from the GVI.

7.12 Emergency stop switch

Explains the function and requirement of an emergency stop switch for GVI applications.

7.13 Motor feedback sensor

Discusses general aspects and specific input requirements for motor feedback sensors.

7.14 Motor temperature sensor

Explains the use of temperature sensors for monitoring motor winding temperature.

7.15 Double-mounting of GVI

Covers the guidelines for mounting two GVI units together using a bus bar.

7.16 I/O interface

Refers to the chapter describing the GVI's I/O interface details.

7.17 Start-up and Commissioning

Outlines the procedures for configuring and commissioning the GVI for application use.

7.18 Incorporation of GVI in the vehicle safety system

Provides information on integrating the GVI into the vehicle's safety system compliance.

9. Monitoring

9.1 General

Introduces the standard monitoring features of the motor controller.

9.2 Temperature monitoring

Explains power stage and motor temperature monitoring for damage prevention.

9.3 Motor current Monitoring

Details current measurement for motor phases and overload protection.

9.4 Voltage monitoring

Provides voltage monitoring data ranges and trip levels for different GVI models.

9.5 CANopen PDO timeout monitoring

Notes the default timeout value for CANopen PDO monitoring.

9.6 Pre-charge timeout monitoring

Specifies the default time limit for pre-charging the filter capacitor bank.

10. Installation and maintenance instructions

10.1 Introduction

General instructions for installation and maintenance of the motor controller.

10.2 Periodic inspection & preventive maintenance

Recommends minimal periodic inspection and maintenance items for the controller.

10.3 Replacement of on-board fuse

Guides on how to replace the on-board fuse for the motor controller.

10.4 GVI removal

Provides instructions for safely removing the GVI unit from the vehicle.

10.5 GVI installation

Details the procedure for installing the GVI motor controller into a vehicle.

10.6 Connecting terminal posts

Describes recommended assembly materials and procedures for connecting terminal posts.

10.7 Start-up and commissioning

Outlines general procedures for startup and verification after installation.

11. Troubleshooting

11.1 LED status indicator

Explains the LED status indicator's appearance and corresponding drive conditions.

12. General considerations for system design

12.1 I/O and signal cables

Discusses best practices for routing I/O and signal cables to minimize noise and ensure proper function.

12.2 Power cables

Provides guidelines for selecting and connecting power cables to prevent overheating.

12.3 Electrostatic discharge

Covers precautions for preventing damage from electrostatic discharge (ESD).

12.4 Start-up & Turn-off Sequences

Details considerations for proper start-up and turn-off sequences of the motor controller.

12.5 Motor

Instructions to check motor phase cable connections to U, V, and W terminals.

8. I/O interface description

8.1 Mating connector specification

Refers to specifications for assembly instructions of the harness side plug connector.

8.2 GVI 35 pin Premium pinout

Displays the pinout configuration for the GVI 35-pin connector.

8.3 Key_Input

Describes the function and protection of the KEY_INPUT for logic circuitry power.

8.4 Digital input

Explains the function and protection of digital inputs for connecting switches.

8.5 HW ID1 and ID2 inputs

Details the use of HW ID inputs for selecting parameter sets and functions.

8.6 Analog Inputs

Covers the function, protection, and circuit for analog inputs used for speed or potentiometers.

8.7 Encoder input

Describes the multi-function encoder inputs for motor feedback sensors.

8.8 Open Drain Output

Explains the function, modes, and protection of open drain outputs for service control.

8.9 High Side IN and Out

Details the function, protection, and circuit for high side switches for safety functions.

8.10 Motor temperature measurement input

Describes the input for measuring motor winding temperature using sensors like KTY84.

8.11 Sensor Supply Output

Details the supply for external sensors and analog inputs, including protection and circuit.

8.12 Sensor Supply GND

Explains the function and usage of the sensor supply ground pin for reference.

8.13 CAN

Covers the function, protection, and circuit for the CAN communication interface.

13. Product Specifications

13.1 General

Lists general specifications for the GVI, including motor types, communication, and temperature ranges.

13.2 Current and power output ratings

Details the current and power output ratings for different GVI models and frames.

13.3 DC supply voltage requirement

Specifies the nominal, operating, and instantaneous voltage requirements for GVI models.

13.4 I/O Interface technical data

Provides detailed technical data for various GVI I/O interfaces.

13.5 Physical characteristics

Covers physical properties of the GVI, including weight and dimensions for each frame.

13.6 Environmental testing & standards appliance

Lists environmental tests and standards the GVI complies with.

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