D50999 newVSI motor connector kit (Anderson) Connector TC 030 30A power pole *4
Connector TC 015 15A power pole *4
Connector TC 030 white power pole HSG *4
Connector TC 030 grey power pole HSG *4
Power pole pack TP 4F without latch *2
D51096 newVSI battery connector kit (Anderson) SB50 Connector Black *1
6331 G4 Contacts *2
3.3 Crimping
Good quality crimping is essential in ensuring the long term reliability of the wheelchair’s electrical system. Poor quality crimps
may initially appear to be satisfactory but, over time, they may cause problems. It is recommended that crimp quality is
maintained by implementing the procedures detailed in IEC-60352-2 1990.
Defective or poor quality crimps may affect the warranty of the controller. PGDT accepts no liability for losses of any kind arising
from failure to comply with this condition.
Only use the exact parts specified in for the mating connectors.
The connectors can be purchased from PG Drives Technology or from Anderson directly.
Hand tools for crimping and extraction are available from Inconnect.
The references are as below.
Crimp tool for 0.5-1.0mm2 wire: ICT-249
Crimp tool for 2.5-4.0mm2 wire: ICT-531
Crimp tool for 4.0-6.0mm2 wire: ICT-532
Extraction tool for 0.5-1.0mm2: IET-503
Extraction tool for 2.5-6.0mm2: IET-552
4 Wiring
4.1 General
Study the data sheet for the controller to identify:
• The output current, ratings and restrictions
• The connector pin assignments
Recommendations for the cross-sectional area, ratings and materials for wiring are given in the table in section 4.2. These
depend on the application. You are responsible for establishing the suitability of the particular wiring arrangement used on the
wheelchair. PGDT can make general recommendations for wiring for newVSI controllers, but PGDT accepts no responsibility for the
wiring arrangement used.
Make sure that the connectors you use are reliable under all operating conditions and correctly wired with no short circuits. Do
not use unsuitable components - it may result in poor wheelchair reliability.
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