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Polaris 2007 Two Stroke - CHAIN CASE

Polaris 2007 Two Stroke
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7.7
FINAL DRIVE/BRAKES
7
CHAIN CASE
Exploded View
Chaincase
ITEM
DESCRIPTIO
N
TORQUE SPECIFICATION / NOTES ITEM DESCRIPTION
TORQUE SPECIFICATION /
NOTES
A Cover bolts 8 ft-lb(11N-m) N Breather roll pin
B Chaincase cover O Chaincase
C Cover gasket
make sure that the gasket is not pinched
during assembly
P Upper seal
Install so that the lip is facing the
chaincase
D Cotter pin
bend the ends over the nut flats when
installing
Q Lower seal
Install so that the lip is facing the
chaincase
E Jackshaft nut 50 ft-lb (62.5N-m) R Fill plug
F Washer S Drain plug 8 ft-lb (11N-m)
G Top sprocket
Install so that the shoulder is facing the
bearing
T Lower bearing Loctite 680 when assembled
H
Chain tensioner
adjuster
Torque only finger tight during assembly U Lower c-clip
Install so that the chamfered edge is
facing the bearing
I
Tensioner lock
nut
VChain
J Fastener Seal
Thread this onto the adjuster bolt during
assembly
W Lower sprocket
Install so that the shoulder is facing the
bearing
K
Tensioner
Assembly
X Washer
L Upper c-clip
Install so that the chamfered edge is facing
the bearing
Y
Lower sprocket
retaining bolt
19 ft-lb (26N-m)
M Upper bearing Loctite 680 when assembled Z Sight glass Only remove if replacing
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
image depicts 8.373 chaincase, your chaincase may vary slightly

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