3.16
MAINTENANCE
Front Suspension
• If grease zerks are present grease the left and right
spindles. Raise the front end of the machine to permit
better grease penetration into the spindle area.
Steering
• Lubricate the steering post U-Joint and lower pivot with
Polaris engine fogging oil.
• Grease the center steering arms.
Jackshaft Bearing
Loosen the driven clutch retaining bolt and pull the clutch
toward you to expose the bearing and grease fitting. Inject
grease into the grease fitting in the flangette until grease purges
from the inside or outside of the bearing seal (may take only two
pumps). Push the clutch back onto the shaft and replace the
clutch retaining bolt. Torque the retaining bolt to 18 ft-lbs (24.4
N-m).
Driveshaft Bearing
Inject grease into the fitting on the speedometer sensor housing
until grease purges from the seal on the inside of the tunnel. This
should take approximately two pumps. Do not use more than
four pumps.
Throttle Cable
Lubricate the throttle cable lightly with fresh oil. With the
engine off, turn the handlebars to the left and lubricate well as
shown.
Choke And Choke Cable
Lubricate the choke slide and cables lightly with oil or grease.
Before turning the engine off, operate the choke intermittently
to draw moisture out of the choke plunger area and reduce the
possibility of the choke becoming frozen.
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