Polaris 2007 Two Stroke - Page 185

7.15
FINAL DRIVE/BRAKES
7
8. Remove output gear assembly (7) and chain (8). Mark chain
direction for reference during reassembly. Inspect gear
teeth for damage. Inspect chain for worn, cracked, or
broken link plates.
9. Remove shift fork shaft (9) from gear cluster. Inspect
surface of fork for wear or bending.
10. Remove chain from input and reverse shaft. Inspect gear
teeth for damage. Inspect chain for worn, cracked, or
broken link plates.
11. Inspect dog gears and slots in mating gears closely.
Rounded edges will cause gears to disengage under load.
Replace both dog gear and mating gear if edge of dog and/
or slot is rounded. Inspect gears for chipped, cracked, or
broken teeth.
12. Gear, shaft, and chain cluster assembly shown.
13. Low gear output power flow...
14. High gear output power flow...
7
8
9
GEAR ASSEMBLY
LOW GEAR
HIGH GEAR