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9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
10.Install the spider assembly onto the shaft with the
retaining ring on top of the spider.
NOTE
Align the skip tooth on the spider with the skip tooth on
the shaft.
11. Place the driven clutch into the Universal Clutch
Compressor.
Universal Clutch Compressor: PU-50518
12.Press down on the top of the spider assembly,
pushing the spider onto the shaft.
13.Slowly compress the spider into place. If the spider
appears to bind while compressing, stop and make
sure the skip-tooth on the shaft and the spider are
aligned. Once the spider passes the retaining ring
notch on the shaft, install the retaining ring
s
.
14.Install the cam (helix) assembly over the shaft. Line
up the “X” on the cam, “X” on spider, and “X” on the
stationary sheave or use the marks previously made
before disassembly.
NOTE
If the cam assembly (helix) is difficult to install, be sure
the sheaves are aligned. To align the sheaves place the
clutch assembly on a flat surface with the cam
assembly (helix) side down. Press down on the
moveable sheave belt face with both hands and the
helix will release.
15.Use a T25 Torx driver to install the four helix retaining
screws
d
and torque to specification.
TORQUE
Helix Retaining Screws:
48 in-lb (5 Nm)
PVT SYSTEM
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