6.12
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
Outer Radius Rod Bolts:
40 ft-lb (54 Nm)
25.Install the stabilizer bar link mounting bolts and new
nuts
f
. Torque to specification.
TORQUE
Stabilizer Bar Linkage:
40 ft-lbs (54 Nm)
26.Safely lower the vehicle.
27.If transmission lubricant was drained, fill the
transmission with the specified amount of Polaris
AGL (see Chapter 2 – Transmission Lubrication,
page 2.27).
FLUID CAPACITY
Recommended Transmission Lubricant:
AGL
Capacity (Standard):
44 oz (1300 mL)
Capacity (INT’L):
40.5 oz (1200 mL)
TRANSMISSION DISASSEMBLY
NOTE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bell crank nut
q
and bell crank
w
.
4. Remove E-clip
e
that retains spring and flat washers
r
and gear switch
t
. Remove the switch.
5. Remove the sector cover bolts
y
and remove the
sector cover
u
.
NOTE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
fingers.
6. Remove the compression spring
i
.
7. Remove the detent star
o
. Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
TRANSMISSION
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