Polaris RZR XP4 1000 2016 User Manual

6
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
6.11
14.Install and properly route the gear position switch
connector
t
, speed sensor connector
y
, crankshaft
position sensor connector
u
, shift bracket and shift
bracket bolts
i
, shift cable clevis pin and washer
o
onto the transmission.
15.Torque the two shift cable bracket bolts to
specification.
TORQUE
Shift Cable Bracket Bolts:
17 ft-lb (23 Nm)
16.Install three wire ties to retain wire harness to
transmission and mounts.
17.Install and properly route the vent hose.
18.Lubricate the transmission splines and mid prop shaft
joint splines with Polaris All Purpose Grease. Install
the prop shaft onto the transmission output shaft (see
Chapter 7 – Rear Prop Shaft Installation, page 7.29).
19.Install fasteners retaining the intake manifold lower
mount to the transmission bracket. Torque fasteners
to specification.
TORQUE
Intake Manifold:
22 ft-lb (30 Nm)
20.Install inner clutch cover, outlet duct, drive clutch,
driven clutch, belt and outer clutch cover (see
Chapter 5 – PVT Assembly (2016), page 5.15).
21.Install new spring ring
a
on rear drive shafts. Apply
an anti-seize compound to the splines
s
.
22.Swing the rear trailing arm out and up. Align the
splines of the drive shaft with the transmission
splines. Push inward on the trailing arm assembly
until the rear drive shafts lock into the transmission
splines.
23.Install the rear shocks onto the trailing arms and
install the lower mounting bolts with new retaining
nuts. Torque to specification.
TORQUE
Rear Shock Lower Bolt:
70 ft-lbs (95 Nm)
24.Install the four rear radius rods to the bearing carriers
on each side. Use new retaining fasteners
d
. Torque
to specification.
TRANSMISSION

Polaris RZR XP4 1000 2016 Specifications

General

Brand	Polaris
Model	RZR XP4 1000 2016
Category	Offroad Vehicle
Language	English