6.28
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
22.Install the shift drum into the transmission housing.
Lift up on the shift shaft rail and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum.
23.Apply a continuous bead of Crankcase 3 Bond
Sealant to left-hand transmission mating surface.
Crankcase 3 Bond Sealant
PN 2871557
24.Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
20 ft-lbs (27 Nm)
25.Install new seals into the transmission case halves.
• The snorkel shaft seal
3#
, should be pressed in until it
seats against the housing counter-bore.
• The input shaft seal
3$
, should be pressed in until it
seats flush with the housing.
• The rear output shaft seals
3%
, can be installed using a
standard bushing installation tool. Seals should be
installed just past the case lead-in chamfer (0.070" or
1.8 mm from outer face of bore).
26.Thoroughly clean the shift shaft housing.
27.Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
28.Install the spacer and then the detent star onto the
shift drum shaft. Be sure to install the detent star with
the raised edge facing outward and skip-tooth
aligned.
TRANSMISSION
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