Polaris RZR XP4 1000 2016

IX.6
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
Torque Specifications ............................................... 8.3
Switch
AWD/2WD .......................................................... 11.13
Brake Light ......................................................... 11.12
Gear Position ...................................................... 11.14
Headlamp........................................................... 11.12
Ignition............................................................... 11.13
Seat Belt ............................................................ 11.15
T
Taillight
Replacement....................................................... 11.27
Tap / Drill Sizes {Metric} ..............................................1.26
Tap / Drill Sizes {SAE} ................................................1.26
Thermostat Replacement ............................................3.17
Throttle Body............................................................4.33
Throttle Pedal
Inspection.............................................................2.21
Tie Rod End Inspection...............................................2.31
Tire
Inspection.............................................................2.25
Pressure ..............................................................2.25
TMAP .....................................................................4.30
Toe Adjustment.........................................................2.32
Torque Offset Procedure
EPS) ................................................................. 11.33
Torque Specifications
Body / Frame.........................................................10.2
Brakes .................................................................. 9.3
Clutching ............................................................... 5.3
Electrical .............................................................. 11.4
Engine Components ................................................ 3.8
Final Drive ............................................................. 7.3
Fuel System ........................................................... 4.4
Master .................................................................1.22
Steering / Suspension .............................................. 8.3
Wheel and Hub ......................................................2.24
Trailing Arm
Spherical Bearing Replacement ................................8.20
Transmission
Assembly .............................................................6.24
Assembly View ......................................................6.30
Disassembly .........................................................6.12
Gear / Shaft / Bearing Inspection ...............................6.23
Installation ............................................................. 6.9
Lubrication............................................................2.27
Lubrication Specifications ......................................... 6.2
Mounting and Torque Values...................................... 6.3
Output Shaft Backlash Procedure ..............................6.24
Removal................................................................ 6.6
Snorkel Shaft Removal ............................................6.12
Troubleshooting .....................................................6.34
Transmission Lubrication ............................................. 6.2
Transmission Switch ................................................ 11.14
Trouble Codes
Instrument Cluster (ETC) .........................................4.39
Troubleshooting
Brake Noise ........................................................... 9.5
Brake System ........................................................9.37
Clutch ..................................................................5.43
Cooling System......................................................3.91
Engine .................................................................3.90
Fuel Injector ..........................................................4.12
Fuel System ..........................................................4.47
Misfire Detection ....................................................4.39
Transmission Shifting Difficulty..................................6.34
U
Upper Steering Shaft
Installation ............................................................8.10
Removal................................................................ 8.5
V
Valve
Clearance Adjustment .............................................3.85
Inspection.............................................................3.42
Sealing Test ..........................................................3.43
Seat Reconditioning (1000) ......................................3.44
Valve Clearance
Exhaust Valve Lash - Tappet Selection Matrix...............3.88
Intake Valve Lash - Tappet Selection Matrix .................3.87
Valve Clearance Inspection .........................................2.13
Valve Cover
Removal...............................................................3.36
Valve Cover Installation ..............................................3.89
Valve Spring
Removal...............................................................3.41
Vehicle Identification
Model Number Designation ....................................... 1.2
Vehicle Identification Number........................................ 1.3
VIN ......................................................................... 1.3
VIN Location ............................................................. 1.4
Voltage Drop Test .................................................... 11.30
W
Water Pump
Housing Removal ...................................................3.48
Installation ............................................................3.21
Removal...............................................................3.21
Service ................................................................3.23
Wheel
Installation ............................................................2.25
Removal...............................................................2.24
Wheel Alignment .......................................................2.31
Wheel Bearing
Replacement (front) ................................................. 7.5
Replacement (rear).................................................. 7.9
Wheel Toe Adjustment................................................2.32
Wiring Diagrams ......................................................... 51