5.27
Engine Systems
5
9923396 - 2007-2012 EDGE/Widetrak LX Service Manual
©2011 Polaris Sales Inc.
Magneto Assembly
Disassembly / Assembly Process
1. Remove the blower / recoil housing from the engine.
2. To remove the flywheel nut and washer, secure the
flywheel using the flywheel holding wrench, PN
8700229.
NOTE: Do not secure the flywheel with a strap wrench
around the fan blades as blade damage may occur.
3. Remove the flywheel from the crankshaft using the
heavy duty flywheel puller, PN 2871043-A.
NOTE: Do not thread the flywheel puller bolts into the
magneto (stator) located behind the flywheel.
4. Thoroughly clean the crankshaft nose and flywheel
nut threads. Inspect the flywheel key for damage.
Replace if damage is found.
5. Scribe a line in the magneto plate and crankcase to
ensure alignment when re-assembled.
6. Assembly is the reverse of disassembly.
IGNITION COIL PACK
FLYWHEEL / FAN ASSEMBLY
TRIGGER COIL
MAGNETO (STATOR)
SPARK PLUG CAPS
CDI MODULE
Fastener Torque Note
Flywheel Nut
58 - 72 ft.lbs.
(78.5 - 98 Nm)
Flywheel and
crankshaft tapers
to be clean and
dry.
Magneto
Magneto Plate
5 - 6.5 ft.lbs.
(7 - 9 Nm)
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