4-92 PN-0908073 Rev. 11
PS 164-2
THE ART OF WELDING
5. Operation of the PS 164-2 ......................................................................................... 25
5. 1. Fundamental procedures ........................................................................................25
5. 1. 1. Switching on ............................................................................................25
5. 1. 2. Positioning the welding head on the workpiece .............................................25
5. 1. 3. Wire setting .............................................................................................25
5. 1. 4. Adjustment of the gas fl ow ........................................................................25
5. 1. 5. Manual cooling system start .......................................................................26
5. 2. Programmation surface ...........................................................................................26
5. 3. Programming .........................................................................................................27
5. 3. 1. Entering the program name .......................................................................28
5. 3. 2. Modifying the program name .....................................................................28
5. 3. 3. Choice of a built-in program .......................................................................29
5. 3. 4. Programming and modifying the welding parameters .....................................30
5. 3. 5. Programming of sectors.............................................................................44
5. 3. 6. Deleting a program from the source memory ...............................................47
5. 3. 7. Entering the time and date ........................................................................48
5. 3. 8. Entering / modifi ying the company name .....................................................49
5. 3. 9. Saving, loading a program .........................................................................49
5. 3. 10. Printing a program ....................................................................................51
5. 3. 11. Functioning modes ...................................................................................51
5. 3. 12. Programmable parameters .........................................................................52
5. 4. Execution of a weld program ....................................................................................54
5. 4. 1. Safety precautions ....................................................................................54
5. 4. 2. Choosing the program to be executed .........................................................54
5. 4. 3. Simulation ...............................................................................................54
5. 4. 4. Weld cycle ...............................................................................................54
5. 4. 5. End of welding cycle .................................................................................55
5. 4. 6. Manual weld cycle stop ..............................................................................56
5. 5. lternating use of at two welding stations on the same workpiece ...................................56
6. Servicing, maintenance and troubleshooting ................................................................. 57
6. 1. Adjustments ..........................................................................................................57
6. 2. Coolant .................................................................................................................58
6. 3. Printer ..................................................................................................................58
6. 3. 1. Loading paper to the printer.......................................................................58
6. 3. 2. Change of ribbon ......................................................................................58
6. 4. Replacing fuses ......................................................................................................59
6. 5. Filter of the cooling circuit........................................................................................59
6. 5. 1. Trouble shooting ......................................................................................60
6. 5. 2. Spare parts .............................................................................................65
6. 5. 3. Circuit description .....................................................................................68
7. Appendix ................................................................................................................. 76
7. 1. Built-in programs ...................................................................................................76
7. 1. 1. Closed chamber welding heads or MU heads without fi ller wire .......................77
7. 1. 2. MU open welding heads with fi ller wire ........................................................78
7. 1. 3. TS/TP welding heads for welding of
tubes to tubesheet....................................................................................79
7. 2. Error codes ............................................................................................................80
7. 3. Factory settings of DIPS ..........................................................................................81
8. End of life, recycling the machine ................................................................................ 83
9. Equipment Return form ............................................................................................. 85
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