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Polysoude P6 - User Manual

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P6
Operating, maintenance and programming manual
Mobile power source
TIG – With or without filler wire , AVC , OSC

Table of Contents

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Summary

Mobile Power Source Operation Manual

Operating, Maintenance, and Programming Guide

Comprehensive guide for using the Polysoude P6 mobile power source.

Document Revisions

Safety Precautions

Arc Welding Hazards and Symbols

Dangers of arc welding and explanation of safety symbols.

Recommendations for Safe Operation

Preventing Electric Shocks and Fume Inhalation

Precautions against electric shock and welding fumes.

Radiation Burns and Safety Measures

Hazards from arc radiation and protective actions.

Additional Safety Warnings

Risks: Hot Parts, Explosion, Sparks, Moving Parts, Magnetic Fields, Overheating

Covers risks from hot parts, explosions, sparks, moving parts, magnetic fields, and overheating.

Using the Power Source Safely

Operator Training, Maintenance Access, and Ergonomics

Operator qualifications, safe access for maintenance, and ergonomics.

Protection Against Equipment Failure

Safety measures during equipment malfunction.

Safety Procedures and Faultfinding Guidelines

Energy Isolation, Fire Prevention, and Gas Release

Procedures for energy isolation, fire prevention, and gas release.

Faultfinding Precautions

Guidelines and precautions for troubleshooting the equipment.

General Information

Applicable Directives and Standards

List of relevant EU directives and industry standards for the equipment.

Introduction to P4-P6 HW Series

P6 HW Series Features

Key features and capabilities of the P6 HW power source series.

Power Source Model Overview

P6 HW and P4 Power Source Models

Visual overview and basic descriptions of P6 HW and P4 models.

P6 CW Orbital Power Source Configurations

Welding Heads

Open Welding Heads: MU IV and Polycar

Description of MU IV and Polycar welding heads.

Closed Chamber Welding Heads: MW, Sentry UHP, HD, K

Details on MW, Sentry UHP, HD, and K welding heads.

Tube to Tubesheet Welding Heads and Accessories

Tube to Tubesheet Welding Heads: TS Series

Information on TS, TS 25, TS 34, TS 2000, TS 8/75 welding heads.

Accessories: POLYFIL-3 Wire Feeder

Description of the POLYFIL-3 external wire feeder.

P6 Power Source: Basic Design and Front Panel

Basic Design and Front Panel Overview

Overview of the P6 power source components and front panel layout.

Remote Control Units

6-Axis Remote Control Unit Functions

Functions and capabilities of the 6-axis remote control unit.

4-Axis Remote Control Pendant Functions

Functions of the 4-axis remote control pendant.

Technical Characteristics

Setting to Work: Receiving the Power Source

Receipt of P6 Power Source and Accessories

Unpacking and checking the supplied accessories for the P6 power source.

Installation Procedures

Handling, Placement, and Mains Connection

Safe handling, placement, and electrical connection of the power source.

Mains Coupling and Transformer Connections

Gas Supply Connection

Gas Flow Control and Continuous Flow Option

How to connect and control gas flow, including the continuous flow option.

Gas Connection Diagrams

Acquisition Module and PC Connectivity

Connecting the Acquisition Module and PC

Steps for connecting the acquisition module and interfacing with a PC.

PC;Power Source Connection and IP Configuration

Equipment Compatibility

Remote Control Setup and Connection

On-Board Remotes Control Usage

Usage notes for on-board remote controls on specific torches.

Connecting the Remote Control Unit

Procedure for connecting the remote control unit to the power source.

Gas Cooled Welding Head Connection

Open Welding Head Connection (MU;TS;TP)

Liquid Cooled Welding Head Connection

Liquid Cooled Head with Integrated Commands Connection

Wire Feed Unit Connection

Tacheometry Equipped Welding Head Connection

Manual Torch Connection

Welding Head Detection and Positioning

Detection of the Welding Head

Procedure for selecting the correct WP or head for cycle start.

Detection of Closed Head Position

Checking the head position for cycle start.

Oxygen Meter Option and Settings

Mechanised Equipment Options

Commands for Mechanised Equipment

Using the power source with external mechanised equipment via auxiliary connectors.

Connector Wiring Details

Front Panel Controls and Connections

Front Control and Connection Panel Item List

Itemized list and designation of front panel connectors and controls.

Rear Panel Connectors

Quick Connector Gas Input

Using the Remote Control to Regulate the AVC

Remote Control Unit: Operating Element Functions

Remote Control Pendant: Operating Element Functions

Display Messages: Out of Cycle and During Cycle

Weld Cycle Display Information

Display During Cycle and Parameter Overrides

Information shown on the display during welding and after parameter overrides.

Power Source Operation: Fundamental Procedures

Switching On and Equipment Detection

Procedures for powering on and automatic equipment detection.

Welding Head Positioning and Wire Setting

Guidance on positioning welding heads and setting wire parameters.

Parameter Adjustments: Oscillation, Gas Flow, Coolant Pump

Weld Cycle Execution: Setup and Control

Program Selection and Simulation

How to select programs and perform cycle simulations.

Starting and Modifying the Weld Cycle

Starting a weld cycle and modifying parameters during operation.

Weld Cycle End Procedures and Ticket Printing

Cycle Control: Manual Stop and Restart

Induced Stoppage and USB Key Usage

Manual stop procedures and instructions for using the USB key.

Start Cycle with Restart Functionality

How to restart a cycle after it was stopped under specific conditions.

Servicing and Periodic Adjustments

General Servicing Information

General information on routine checks and adjustments for the power source.

Tachometer Adjustment Procedure

Checking and adjusting the tachometer speed for welding head rotation.

Cooling Circuit Maintenance

Printer Operation and Paper Replacement

Fuse Replacement and Coolant Pump Fuses

Replacement of Main Power Fuses

Location and replacement of main power supply and auxiliary device fuses.

Coolant Pump Control Fuses

Identification of fuses for the coolant pump control module.

Cooling Circuit Filter Maintenance

Troubleshooting Common Issues

Operational Defects and Solutions

Table of common operational problems and their solutions.

Gas, Cooling, Ignition, Arc, Short Circuit Issues

Troubleshooting for gas, cooling, ignition, arc, and short circuit problems.

Overheating, Source Control, Motor Issues

Troubleshooting for overheating, source control, and rotation/wire feed motor issues.

Arc Height, Start Position, Printer, USB Key Issues

Troubleshooting for arc height, start position, printer, and USB key problems.

Log File Transfer for Support

Spare Parts Identification: Power Source

Spare Parts Identification: Remote Control

Spare Parts Identification: Touchscreen

Electrical and Electronic Drawings Overview

P6 Power Source Block Diagram

AVC;Oscillation Options Block Diagram

Appendix: Pre-established Welding Procedures

Pre-established WPS and Parameters

Information on pre-defined welding procedures and their associated parameters.

Error and Codes Processing Guide

Programmed Welding Parameters Reference

Gas Axis Parameters

List of programmed parameters for the gas axis.

Rotation and Wire Axis Parameters

List of programmed parameters for rotation and wire axes.

Arc Voltage Control and Oscillation Parameters

List of programmed parameters for AVC and oscillation axes.

Equipment End of Service Life and Recycling

Equipment Return Procedure

Legal and Copyright Information

Polysoude P6 Specifications

General IconGeneral
BrandPolysoude
ModelP6
CategoryPortable Generator
LanguageEnglish

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