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Polysoude PS 164-2 - User Manual

Polysoude PS 164-2
92 pages
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PS 164-2
Operating, maintenance and
programming manual
PN-0908073
Power source
TIG - With or without Wire

Table of Contents

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Summary

Safety Precautions

Arc Welding Hazards and Symbol Meanings

Identifies arc welding dangers and explains safety symbols used in the manual.

General Operating and Maintenance Recommendations

Provides guidelines and precautions for safe operation and maintenance procedures.

Power Source Operational Safety Procedures

Covers operator training, maintenance, fire prevention, and energy source disconnection.

General Information

Applicable Directives and Standards

Lists relevant EU directives and standards governing the equipment.

Introduction to PS Power Sources

PS Power Source Family Overview

Introduces the PS power source series and its general features.

Orbital Welding Heads

Describes various orbital welding heads compatible with the system.

Tube to Tubesheet Welding Heads

Details specific welding heads for tube to tubesheet applications.

Available Accessories

Lists and describes accessories like wire feeders and cables.

Power Source Design and Features

Explains key design features and technical specifications of the PS 164-2.

Technical Characteristics Summary

Provides a comprehensive list of the PS 164-2's technical characteristics.

Installation Guide

Preparation and Accessory Identification

Unpacking the unit and identifying included accessories.

Power and Gas Supply Connections

Step-by-step guide for connecting mains power and gas supply.

Connecting Welding Equipment and Peripherals

Procedures for connecting welding heads, torches, and other system components.

Control Panel and Remote Operation Setup

Overview of controls and detailed guide to the remote control pendant.

Operation of the PS 164-2

Fundamental Operating Procedures

Basic steps like switching on, head positioning, wire, and gas settings.

Programming and Parameter Management

Guide to creating, modifying, saving, loading, and deleting programs and sectors.

Weld Program Execution and Control

Steps for selecting, simulating, starting, modifying, and stopping weld cycles.

End of Cycle Procedures and Reporting

How to conclude a weld cycle and generate reports.

Manual Cycle Stops and Emergency Handling

Procedures for manual, downslope, and emergency cycle stops.

Alternating Welding Station Usage

Guidelines for operating multiple welding stations on the same workpiece.

Servicing, Maintenance, and Troubleshooting

Routine Adjustments and Calibration

Procedures for performing regular adjustments and calibration of the power source.

Coolant and Printer System Maintenance

Maintenance steps for the coolant system and printer.

Fuse Replacement and Filter Servicing

Instructions for replacing fuses and cleaning the cooling circuit filter.

Troubleshooting Common Defects and Errors

A guide to diagnosing and resolving common operational issues and error codes.

Appendix

Built-in Programs and Weld Preparation Guidelines

Information on pre-programmed settings and weld preparation techniques.

Error Codes and Troubleshooting Solutions

Comprehensive list of error codes, their causes, and corrective actions.

Factory DIP Switch Configuration

Details on the default settings for internal DIP switches.

End of Life and Machine Recycling

Equipment Return Procedures

Polysoude PS 164-2 Specifications

General IconGeneral
BrandPolysoude
ModelPS 164-2
CategoryPortable Generator
LanguageEnglish

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