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Power Electronics Standalone NB 120 User Manual

Power Electronics Standalone NB 120
61 pages
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Power Electronics Standalone NB 120 Specifications

General IconGeneral
Input Voltage220-240V AC
Output Voltage12V DC
Output Current10A
Charging ModeAutomatic
Battery TypeLead-Acid, Gel
ProtectionShort Circuit, Reverse Polarity

Summary

ABOUT THIS MANUAL

PURPOSE OF THIS MANUAL

Manual's scope and content for installation, configuration, and use of the EV charger.

TARGET AUDIENCE DEFINITION

Intended users and prerequisites for installation and operation of the NB 120 chargers.

SAFETY SYMBOLS AND INSTRUCTIONS

SAFETY SYMBOLS EXPLANATION

Identifies potentially hazardous situations and necessary precautions using warning symbols.

GENERAL SAFETY INSTRUCTIONS

Important safety advice, warnings, and personnel qualifications for charger installation.

EQUIPMENT HANDLING AND USE GUIDELINES

Safe handling, movement, airflow, and usage guidelines for the charging equipment.

ELECTRICAL GROUNDING REQUIREMENTS

Requirements for proper grounding to prevent electric shock.

INSTALLATION AND CHARGING CAUTIONS

Site installation, cleaning, and vehicle charging safety tips.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

REQUIRED PPE FOR TASKS

Specifies necessary PPE for repair and maintenance tasks.

PPE SPECIFICATIONS AND SELECTION

Details on electrical insulated gloves and safety matting classes.

RECEPTION, RECYCLING AND CYBERSECURITY

Procedures for unit reception, waste management, and network security.

TORQUE AND SCREW SIZING

INTRODUCTION TO THE NB 120 CHARGER

EQUIPMENT OVERVIEW AND FEATURES

Description of charger main components and features.

CHARGING CONNECTORS AND TYPES

Details on CCS-1, CCS-2, and CHAdeMO connectors.

AC CONNECTOR TYPE 2 AND CHARGING PROCESS

Information on Type 2 AC connector and step-by-step charging.

ADVANCED CHARGING FEATURES AND DOOR DETECTION

Smart Fleet Management, power balance, and door detection features.

POWER RETROFIT AND REGULATORY FRAMEWORK

Optional power scalability and compliance with standards.

TECHNICAL CHARACTERISTICS

IEC VERSION SPECIFICATIONS

Technical specifications for the NB 120 charger in the IEC standard.

US VERSION SPECIFICATIONS

Technical specifications for the NB 120 charger in the US standard.

DIMENSIONS AND WEIGHT

GENERAL DIMENSIONS OF THE EQUIPMENT

Physical dimensions of the NB 120 charging station.

GRAVITY CENTER COORDINATES

Center of gravity coordinates for the equipment.

HANDLING AND TRANSPORTATION

RECEPTION AND STORAGE PROCEDURES

Procedures for inspecting received equipment and guidelines for storage.

EXTENDED STORAGE AND UNPACKAGING GUIDELINES

Guidelines for long-term storage and unpackaging the equipment.

HANDLING AND TRANSPORTATION CAUTIONS

Cautions for lifting and moving the equipment.

REMOVAL OF LIFTING TOOLS

Steps to remove lifting tools after anchoring the equipment.

PREPARATION FOR INSTALLING THE EQUIPMENT

SITE RECOMMENDATIONS AND SOIL REQUIREMENTS

Guidelines for choosing location and soil characteristics for installation.

FOUNDATION SLAB REQUIREMENTS

Requirements for the concrete foundation slab.

MINIMUM WORKING DISTANCES

Recommended clearance around the equipment for safety and ventilation.

ANCHORING THE EQUIPMENT

Procedures and recommendations for anchoring the charger.

VENTILATION SYSTEM DETAILS

Details on the forced ventilation system, including air inlets and outlets.

CABLE ACCESS AND CONNECTIONS

CUSTOMER RESPONSIBILITIES FOR CABLE MATERIALS

List of cables and elements the customer must provide.

CABLE ACCESS POINTS AND DIMENSIONS

How power and communication cables enter the equipment.

CABLE ACCESS PLATE CONFIGURATION

Details of the plate for cable entry and gland configuration.

CONNECTION PROCEDURES AND CABLE SIZING

General connection steps and recommended cable sizes for AC input.

COMMUNICATIONS CONNECTION SETUP

Setup for Ethernet, Optical Fiber, and Wi-Fi communication.

PROTECTIONS

INSULATION AND OVERCURRENT PROTECTION

Insulation monitoring and overcurrent/short circuit protection details.

OVERVOLTAGE AND RESIDUAL CURRENT PROTECTION

Optional overvoltage and RCD protection features.

INTERFACE ELEMENTS AND INDICATORS

CONTROLS AND LED STATUS INDICATORS

User interaction controls and LED status indicators.

COMMUNICATIONS CONFIGURATION

ETHERNET AND OPTICAL FIBER COMMUNICATION

Setup for Ethernet and Optical Fiber communication.

WI-FI AND 3G/4G COMMUNICATION OPTIONS

Optional Wi-Fi and cellular communication setup.

LOTO PROCEDURE FOR SAFETY

LOCKOUT/TAGOUT STANDARDS AND CAUTIONS

LOTO standards, requirements, and essential cautions.

EQUIPMENT STATUSES FOR LOTO PROCEDURES

Defines two operational states for LOTO procedures.

LOTO ACTIONS SEQUENCE

Step-by-step procedure for locking and tagging equipment.

REMOVING LOTO ACTIONS

Steps to reverse the LOTO procedure.

CHECK POINTS FOR ABSENCE OF VOLTAGE

Verification steps for no voltage presence.

COMMISSIONING AND INITIAL STARTUP

COMMISSIONING CAUTIONS AND STEPS

Safety precautions and initial startup steps for the charger.

SAFE STOP PROCEDURE

SAFE STOP PROCEDURE AND CAUTIONS

Safety precautions and steps for safely disconnecting the charging station.

MAINTENANCE PROCEDURES

EQUIPMENT STATUSES FOR MAINTENANCE

Defines two states for maintenance: Power revision and Dead revision.

ANNUAL MAINTENANCE CHECKLIST

Detailed list of tasks for annual maintenance.

POWER REVISION (STATUS 1) DETAILED STEPS

Detailed steps for performing a power revision.

DEAD REVISION (STATUS 2) DETAILED STEPS

Detailed steps for performing a dead revision.

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