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Precision matthews PM-1440BV

Precision matthews PM-1440BV
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1PM-1440BV v3 2020-10 Copyright © 2020 Quality Machine Tools, LLC
Model PM-1440BV Lathe
Heavy duty VFD gap-bed machine
Continuously variable spindle speed from 40 to 400 & 220 to 1800 rpm
Large bore spindle: 2 inch clearance
D1-5 camlock spindle mount
40 in. between centers, 14 in. swing over bed, 18-3/4 in. over gap
Multi-speed gearbox for full-range screw cutting, TPI & mm pitch
Bidirectional power feed for saddle & cross-slide
Weight, including cast iron stand 1800 lb
PM-1440BV Includes foot brake, coolant system & work light.
Options shown here: 2-axis DRO and quick-change toolpost
(wedge-type).
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Precision matthews PM-1440BV Specifications

General IconGeneral
Swing Over Bed14 inches
Distance Between Centers40 inches
Spindle Bore1.75 inches
Spindle Speed Range70-2000 RPM
Motor3 HP
Voltage220V
Motor Power3 HP
Tailstock Quill Travel4 inches
Tailstock TaperMT3
Thread Cutting Range4 TPI

Summary

FAQ

Troubleshooting Common Issues

Addresses common problems like no power, reset light, and motor not running.

Section 1 INSTALLATION

Setup Procedure

Guidance on lifting, moving, and positioning the lathe for installation.

Leveling the Lathe

Ensures the lathe bed is perfectly level for accurate machining.

Pre-Power Checks & Connections

Covers cleanup, coolant tank, footbrake interlock, and electrical connections.

Initial Checks

Motor Control and Test Run

Procedures for checking motor operation, direction, and emergency stop.

Lathe Alignment

Initial steps for aligning the lathe's centers and axes.

Section 2 FEATURES & SPECIFICATIONS

General Information

Overview of the lathe's design, motor, and key capabilities.

Detailed Specifications

Comprehensive list of dimensions, capacities, and technical data.

Everyday Precautions

Section 3 USING THE LATHE

Control Panel & Motor Lever

Explains the main controls for speed selection and motor operation.

Feed Controls & Jogging

Details on feed direction selection, jog feature, and feed engagement.

Engaging the Power Feed

Procedure for activating the power feed for saddle and cross slide.

Saddle Stop & Feedshaft Clutch

Information on using the saddle stop and adjusting the feedshaft clutch.

Thread Cutting Basics

Introduction to thread cutting, including external gear setups.

Gear Swapping

Instructions for changing gears for different threading or feed rates.

Thread Cutting Procedures

Guidance on setting up the compound and cutting TPI threads.

Threading Dial Rules

Rules for using the threading dial for accurate thread engagement.

Cross Slide & Compound Adjustments

Details on cross slide, compound dials, and locking the slides.

Tailstock Usage

Information on tailstock taper turning and general operation.

Steady & Follower Rests

How to mount and use steady and follower rests for support.

Gap Bed Operation

Instructions for removing the gap bed insert for larger diameter work.

Coolant System

Information on the coolant system's use and maintenance.

Chucks & Faceplates

Overview of chuck and faceplate mounting options.

Installing a Chuck

Step-by-step guide for securely installing chucks and faceplates.

Removing a Chuck or Faceplate

Procedure for safely detaching chucks and faceplates from the spindle.

Section 4 SERVICING THE LATHE

General Lubrication

Guidelines for lubricating various parts of the lathe.

Headstock Gearbox Service

Instructions for draining and refilling the headstock gearbox.

Gearbox Drains & Refills

Procedures for servicing the saddle feed and apron gearboxes.

Gib Adjustment

How to adjust gibs for proper slide movement and rigidity.

Backlash Correction

Methods for reducing backlash in the cross-slide and compound.

Split Nut Adjustment

Correcting excessive looseness in the split nut for thread cutting.

Foot Brake

Explanation of the foot brake system and its operation.

Drive Belt Adjustment

Procedure for adjusting the tension of the drive belts.

Aligning the Lathe

Lathe Center Alignment

Methods for aligning the lathe centers for parallel machining.

Headstock Alignment Importance

Explains when headstock alignment is critical for machining accuracy.

Headstock Alignment Procedures

Detailed methods for aligning the headstock spindle axis.

PM-1440 BV Headstock Alignment

Specific instructions for adjusting the PM-1440BV headstock.

Section 5 PARTS

Electrical Component Overview

Diagram and identification of electrical components in the control panel.

VFD and Brake Resistor

Details on the Variable Frequency Drive (VFD) and brake resistor.

Electrical Schematic

Stand Components Fig 1

Bed Components Fig 2

External Gears Fig 3

Headstock Controls Fig 4

Headstock Components Fig 5

Feed Gearbox Controls Fig 6

Feed Gearbox Components Fig 7

Apron Fig 8

Cross Slide & Saddle Fig 9

Compound Fig 10

Tailstock Fig 11

Rests Fig 12

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