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Primes PowerLossMonitor PLM Series User Manual

Primes PowerLossMonitor PLM Series
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Revision 01/2019 EN
PowerLossMonitor PLM
PLM 2, PLM 10, PLM 20, PLM 40
PowerMonitorSoftware PMS
Operating Manual
35,0(6
Translation of the original instructions

Table of Contents

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Primes PowerLossMonitor PLM Series Specifications

General IconGeneral
CategoryMeasuring Instruments
SeriesPLM Series
TypePower Loss Monitor
DisplayLCD
Frequency Range45Hz to 65Hz
Communication InterfaceRS485
Power Supply85-265 VAC
Operating Temperature-10 to 50°C
Storage Temperature-20°C to 70°C

Summary

Basic safety instructions

Intended use

Device purpose and adherence to specifications.

Observing applicable safety regulations

Adherence to national and international safety regulations.

Necessary safety measures

Safety measures for laser radiation danger zones.

Employing qualified personnel

Requirement for qualified personnel operation.

Conversions and modifications

Prohibition of device modification without permission.

Symbol explanations

Safety signal words and symbols

Explanation of danger, warning, caution, notice symbols, and CE marking.

Conditions at the installation site

Environmental and operational site requirements

Device must not be in condensing atmosphere, air must be clean, protected from water/dust, and used in closed rooms.

Introduction

System description

System overview and purpose of PLM.

Measuring principle

How the device measures power loss using water flow and temperature.

Configurations

Available device configurations and connections.

Transport

Handling and transport guidelines

Precautions against damage from hits, falls, and freezing water.

Installing the software

Software installation procedure

Steps to install the PowerMonitorSoftware PMS on a PC.

Connecting the cooling circuit

Water quality requirements

Guidelines on acceptable cooling water types and chemical potentials.

Water pressure limits

Maximum allowable water pressure for different PLM versions.

Humidity and dew point considerations

Humidity constraints and dew point control for condensation prevention.

Water connections and flow rate specifications

Port diameters and required flow rates for reliable operation.

Cooling circuit connection diagrams

Visual guides for connecting cooling circuits on PLM models.

Influence of hose lengths on time constants

Impact of hose length on measurement time constants.

Electrical connection

PLM 2 electrical connections

Identification of electrical connection points on the PLM 2 model.

PLM 10 and PLM 20 electrical connections

Identification of electrical connection points on PLM 10/20 models.

PLM 40 electrical connections

Identification of electrical connection points on the PLM 40 model.

Toggle switch for temperature sensor selection

How to switch between external and internal temperature sensors.

Safety interlock connection procedure

Connecting the safety interlock for error control and laser shutdown.

Power supply connection

Connecting the 24V DC power supply unit.

PRIMES bus connection

Using the 9-pin D-Sub for power and communication.

External temperature sensor connection

Connecting the Pt100 four-wire temperature sensor.

PC connection via RS232 interface

Connecting the PC using the RS232 interface and converter.

PC connection via USB interface

Connecting the PC using the USB interface.

Analog output signal description

Analog output voltage mapping to laser power.

Installation of the external temperature sensor

Temperature sensor installation guide

How to install the sensor into the cooling circuit for accurate measurement.

Measurement

Displaying measurement values

How measured values are shown on the device or PC software.

Overview of measured values

List of absolute temperature, difference, flow rate, and power loss.

Error LED indicator

Meaning of the red LED indicating low water flow rate.

Tare adjustment for sensors

Using software to compensate for sensor resistance variations.

Storage

Proper storage procedures

Guidelines for storing the device to prevent damage from water.

Maintenance and service

Recommended maintenance intervals

Suggestion for 12-month inspection, validation, or calibration.

Measures for the product disposal

Product disposal compliance

Information on free disposal of PRIMES devices within the EU.

Declaration of conformity

EC Declaration of Conformity

Statement of compliance with relevant EC Directives.

Technical data

Measurement parameters and specifications

Max laser power, resolution, and temperature measurement specs.

Supply data and current demand

Power supply voltage, current demand, and pressure ratings.

Communication interfaces

Available communication ports (RS485, USB).

Dimensions and weight

Physical dimensions and approximate weight of models.

Dimensions

PLM 2 physical dimensions

Detailed physical dimensions of the PLM 2 model.

PLM 10 physical dimensions

Detailed physical dimensions of the PLM 10 model.

PLM 20 physical dimensions

Detailed physical dimensions of the PLM 20 model.

PLM 40 physical dimensions

Detailed physical dimensions of the PLM 40 model.

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