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Prinzen PSPC7 - User Manual

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USER MANUAL PSPC
PSPC30 PSPC5 PSPC7
Prinzen B.V.
Weverij 18
7122 MS AALTEN
P.O. Box 85
7120 AB AALTEN
NEDERLAND
Website: www.prinzen.com

Table of Contents

Other manuals for Prinzen PSPC7

Preview: Service Manual
Service Manual83 pages

Questions and Answers

  • A
    Amy HaleyAug 19, 2025
    What to do if the Prinzen Industrial Equipment machine is not able to reset?
    • M
      Marissa OlsonAug 19, 2025
      If the Prinzen Industrial Equipment machine is not able to reset, check the following: * See if the emergency stop button is pushed or defective; if so, unlock or replace it. * Check if fuse F18 is defective and replace it if needed. * Verify contactor Q0 is working; replace it if defective. * Ensure the machine has power by checking the external power supply. * Confirm the main circuit breaker is on; solve any problems and switch it on if it's off. * Check if the power supply TR1 is defective and replace it if necessary.
  • M
    Madison EnglishAug 21, 2025
    Why are eggs not lifted by the vacuum head in Prinzen Industrial Equipment?
    • N
      Nicole FranklinAug 21, 2025
      If eggs are not being lifted by the vacuum head in your Prinzen Industrial Equipment, consider these potential causes: * A defective vacuum hose; replace it. * A dirty vacuum filter; replace it. * A dirty vacuum head; clean it. * A vacuum head that is not centered; adjust it. * A vacuum head pick-up position that is too high; adjust it. * A defective vacuum valve; replace the seals and springs.
  • R
    Ronnie CookAug 23, 2025
    What to do if the Prinzen Industrial Equipment egg collecting belts are not activated?
    • P
      Peggy MitchellAug 23, 2025
      If the egg collecting belts in your Prinzen Industrial Equipment aren't activating, check these possible causes: * Is the pressure switch ON? Is it mechanically activated? * Check if the pressure control micro switch is defective and replace it if necessary. * A defective cable may be the issue; replace it. * A defective relay K10 may be the cause; replace it.
  • E
    Emily NguyenAug 26, 2025
    What to do if the Prinzen Industrial Equipment 30 cell tray denester doesn’t start?
    • B
      Bailey SotoAug 26, 2025
      If the 30 cell tray denester on your Prinzen Industrial Equipment isn’t starting, check the following: * Ensure the selector switch on the conveyor is ON; switch it ON if it's OFF. * Inspect the photocell “start denester” for defects or incorrect adjustment; replace or adjust it as needed. * If the clutch is not activated, the relay K9 may be defective.
  • L
    lindaterryAug 27, 2025
    How to fix Prinzen Industrial Equipment egg collecting belts that don’t stop?
    • J
      Judy ReedAug 27, 2025
      If the egg collecting belts on your Prinzen Industrial Equipment don’t stop, the pressure control micro switch may be defective. Replace it.
  • R
    Richard MannAug 29, 2025
    What to do if Prinzen Industrial Equipment air cylinders do not move?
    • N
      Nathan JonesAug 30, 2025
      If the air cylinders in your Prinzen Industrial Equipment are not moving, consider the following: * Check if the photocell “tray present” is incorrectly adjusted or defective; adjust or replace it. * Ensure the air supply is correct by checking the air pressure. * If the air valve is defective, switch the valve manually or replace it. * If the relay for the air valve is defective, replace relay K13-K17. * Check if fuse F19 is defective and replace it. * Check if power supply TR2 is defective and replace it.
  • W
    Wendy HernandezAug 31, 2025
    Why are eggs not all point down in Prinzen Industrial Equipment?
    • F
      Frederick MillerSep 1, 2025
      If eggs are not consistently pointing down in your Prinzen Industrial Equipment, check the following: * Ensure the rollers are turning; clean the rubber support guides if they are not. * If the rollers are dirty, clean them. * If the rollers/cups are offset, adjust them. * If the stars are offset, adjust them. * If the flaps are not in the right position, adjust their position.
  • S
    Sierra ThompsonSep 3, 2025
    What causes Prinzen Industrial Equipment 30 cell trays to get stuck on one side?
    • R
      robertandrewsSep 3, 2025
      If 30 cell trays are getting stuck on one side in your Prinzen Industrial Equipment, consider these causes: * Upper grippers may be incorrectly adjusted; adjust them. * Lower grippers may not move inwards freely; correct or lubricate them. * Broken denester springs may be the problem; replace them.
  • B
    Barbara MartinezSep 5, 2025
    What causes Prinzen Industrial Equipment egg cups to come loose?
    • X
      xwagnerSep 5, 2025
      If egg cups are coming loose in your Prinzen Industrial Equipment, it may be because the cup shafts are dirty. Clean the shafts and lubricate them with silicone spray.
  • T
    Terry WilliamsSep 7, 2025
    Why does the Prinzen Industrial Equipment denester run jerkily?
    • C
      Courtney MartinSep 7, 2025
      If the denester in your Prinzen Industrial Equipment runs jerkily, it's likely due to it being dirty. Clean and lubricate it.

Summary

Introduction

Safety Regulations

Read this chapter and Safety chapter before starting operation, cleaning, or maintenance.

Safety

Safety: General Requirements

Only authorized, trained, familiar, and sober persons aged 18+ should operate the system.

Safety Regulations

Do not operate with removed safety devices; use caution with sharp edges, moving parts, and openings.

Safety Provisions

Check safety devices, use power source lock-off (1), and never rely solely on safety devices.

Definition of Safety Devices

Identifies safety devices: lockable doors, emergency buttons, and protective covers.

Emergency Button Operation

Use emergency buttons to stop the system immediately; they remain locked until safe to release.

Safety Inspection Procedure

Procedure to check covers, doors, and buttons before starting the machine.

Warning Labels

Understand and remember warning labels for danger of voltage, movements, pinch points, and crushing.

Machine Description

Machine Description Safety

Read Introduction and Safety chapters before starting operation, cleaning, or maintenance.

PSPC Machine Overview

Designed to pack eggs into various trays; available in PSPC30, PSPC5, and PSPC7 versions.

Machine Description Safety Considerations

System created for balance between safety and workability; dangerous movements exist, use caution.

Packer Unit

Receives eggs, assembles them into patterns, and places them pointed-end down into trays.

Vacuum Head Unit

Picks up eggs from cup conveyor and places them into trays; available in 3 versions.

30 Cell Tray Denester Unit

Hatch Tray Denester Unit

Operation

Operation Safety Regulations

Read Introduction and Safety chapters before starting operation, cleaning, or maintenance.

Starting Production Procedure

Step-by-step guide to switch on, check air, set switches, supply trays, and start the system.

Stopping Production Procedure

Steps to stop the system: wait for completion, clear, stop button, wait for stop, switch off.

Service Menu: Adjust Transfer Mechanism

Adjusts pick-up position and tray set position for the transfer arm and vacuum head.

Adjust Pick-up Position

Procedure to set the vacuum head tip height relative to cup slots for proper egg pickup.

Adjust Tray Set Position

Procedure to set vacuum head tip height relative to hatch tray surface for placement.

Maintenance

Maintenance General Information

Only qualified professionals may perform maintenance; consult dealer for difficult repairs.

Maintenance Safety Regulations

Read Introduction and Safety chapters before starting maintenance, cleaning, or repairs.

General Cleaning Procedure

Steps before cleaning: remove eggs, switch off, use compressed air, vacuum, scraper, and cloth.

After Cleaning Steps

Recommended Lubricants

Lists recommended lubricants like Interflon and Griffon, specifying brands and food-grade status.

General Maintenance Procedure

Steps before maintenance: remove eggs/trays, switch off, secure, perform maintenance, check condition.

After Maintenance Checks

Preventive Maintenance Instructions

Provides daily, weekly, monthly, and yearly maintenance schedules and tasks.

Daily Maintenance Tasks

Tasks include observing sounds/vibrations, cleaning dirt/grease, cleaning drip trays, and wiping components.

Weekly Maintenance Tasks

Tasks include cleaning sensors, checking functionality, and applying silicon spray to guides.

Monthly Maintenance Tasks

Lubrication Diagram and Instructions

Spare Parts

Recommended Spare Parts for PSPC

List of recommended spare parts for the PSPC, including description, type, and article code.

Ovoprint

Ovoprint Printer Installation

Steps to mount the printer, position the print head, and connect the proximity switch.

Ovoprint Printer Operation

How to ensure ink cartridges are clean, switch on the printer, and print messages.

Changing Printer Settings (Technician Menu)

Access technician menu with a pin code to change basic parameters, print settings, and diagnostics.

Recommended Spare Parts for Ovoprint

Prinzen PSPC7 Specifications

General IconGeneral
BrandPrinzen
ModelPSPC7
CategoryAccessories
LanguageEnglish

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