Table of Contents
iii
Introduction
Overview ...........................................................................................................................1
Notes To Contractor/Installer ............................................................................................2
Recommended BulkHead And Manway Cover Openings........................................2
Safety Precautions ............................................................................................................3
Warnings and Instructions ................................................................................................4
Preliminary Precautions............................................................................................4
Requirements For Use .............................................................................................4
Installation Environment ...........................................................................................5
Cleanliness Of Surfaces In Contact With DEF .........................................................5
Safety Instructions....................................................................................................5
Pump Dimensions .............................................................................................................6
Kits And Accessories ........................................................................................................7
Temperature Data ...........................................................................................................10
Operating Data ...............................................................................................................10
Installation
Submersible DEF Pump Assembly .................................................................................11
Manway Fittings And Connections .................................................................................11
Installing the Pump .........................................................................................................11
Typical Fixed Pressure Relief Installation...............................................................14
Adjustable Pressure Relief Option..........................................................................15
Electrical Connections ....................................................................................................16
Simplified Wiring Diagrams ....................................................................................17
Wiring Diagrams .............................................................................................................17
Single Tank Installations.........................................................................................17
Manifolded Tank Installations .................................................................................17
Operational Precautions .................................................................................................30
Initial Start Up of Pump ...................................................................................................30
Maintenance ...................................................................................................................30
Troubleshooting ...........................................................................................................31
General Repair ..............................................................................................................33
Parts Lists
Submersible Pump And Accessories ..............................................................................35
Capacitor Kits .................................................................................................................35
Control Boxes .................................................................................................................36
Figures
Figure 1. Typical Submersible DEF Pump System Components ..........................1
Figure 2. Example Opening Locations In Manway Cover For DEF System ..........2
Figure 3. Submersible DEF Pump Dimensions/Tank Installation
W/Fixed Bypass Pressure Relief Assembly ............................................6
Figure 4. Submersible DEF Pump Dimensions/Tank Installation
W/Adjustable Bypass Pressure Relief Assembly ....................................7
Figure 5. Apply Loctite 8009 To Threads And Tapered Fingers Of Clinch Nut .......11
Figure 6. Measuring Tank ....................................................................................12
Figure 7. Attaching UMP to 1-1/4” Nipple ............................................................12
Figure 8. Loosening Locking Nut .........................................................................13
Figure 9. Adjusting Pump Length .........................................................................13