DK00027.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini
MAX/125 Micro MAX
Edition 2 / Rev. 0
Chapter 5
Page 21
December 01/2010
3.3.4) Assembly of crankshaft
General NOTES: Clean the hole for the connecting rod pins of the gearbox-
side crankshaft half with a cleaning agent (grease-free).
Special tools The following special tools and equipment are required:
:
Instructions See Figure 13.
Part number Description Use
n.e. Press Crankshaft
Part no. 276050 Repair kit Crankshaft
Part no. 899788 LOCTITE 648 Connecting rod pin
Step Procedure
1 Apply LOCTITE 648 to the inside of the connecting rod pin web hole.
NOTES: Remove excess LOCTITE after pressing in, otherwise
adjacent parts may be damaged.
2 Insert the new connecting rod pin (5) into the crankshaft hole.
3 Slide the sleeve (6) (mounting sleeve) over it.
NOTES: Replace the new connecting rod pin from the crankshaft
repair kit with a spare connecting rod pin (note the instal-
lation position) by sliding the new connecting rod with the
needle bearing onto the spare connecting rod pin (spare
connecting rod pin is intended as an installation aid only)
4 Position the drive end crankshaft half on the thrust plate and press the new
connecting rod pin into the crankshaft until the connecting rod pin stops
moving, then remove the sleeve.
5 NOTES: Before positioning the connecting rod on the pressed-in
connecting rod pin note the following:
- no corrosion damage
- no dirt
- check that all needle bearings are present
Slide the new con rod (7) assembly with cage from the connecting rod pin
(mounting device) onto the pressed-in connecting rod pin (5).
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