Rottler HP6A - Page 4

Table of Contents 2 HP6A Manual
A UTOMATIC C YCLE O PERATION ............................................................................................................ 3-2
Automatic Load: ............................................................................................................................ 3-2
Rough Load: .................................................................................................................................. 3-2
Finish Load: ................................................................................................................................... 3-2
Start Honing: ................................................................................................................................. 3-2
Manual Stroking:............................................................................................................................ 3-2
Limited Over Travel and Blind Holes: ............................................................................................. 3-3
C ROSS H ATCH A NGLE : ........................................................................................................................ 3-3
H ONING I N G ENERAL ........................................................................................................................... 3-3
L ARGE A MOUNT OF M ATERIAL R EMOVAL : .............................................................................................. 3-4
C OMMON S URFACE F INISHES : .............................................................................................................. 3-4
Non-Plateau: .......................................
.......................................................................................... 3-4
Plateau .......................................................................................................................................... 3-4
Plateau Caution ............................................................................................................................. 3-4
Method 1 ....................................................................................................................................... 3-5
Cast Iron Rings or Tougher Duty Cycle Applications ...................................................................... 3-5
Method 2 ....................................................................................................................................... 3-5
Moly Rings or Shorter Duty Cycle Engine Applications ................................................................... 3-5
P RODUCTIVITY : ................................................................................................................................... 3-5
Single Step Honing: ....................................................................................................................... 3-5
T WO S TEP HONING : ............................................................................................................................. 3-6
Step One: ...................................................................................................................................... 3-6
Step two: ....................................................................................................................................... 3-6
U SING V ITRIFIED A BRASIVES ................................................................................................................ 3-6
U SING D IAMOND A BRASIVES . ............................................................................................................... 3-7
General ......................................................................................................................................... 3-7
Scratching ..................................................................................................................................... 3-7
Breaking In A New Set of Diamond Abrasives ................................................................................ 3-8
Dressing Diamond Abrasives ......................................................................................................... 3-8
Torn Metal ..................................................................................................................................... 3-8
Stock Removal Rate ...................................................................................................................... 3-8
Diameter Range ............................................................................................................................ 3-8
C ROSS H ATCH A NGLE AND W ASHOUT ................................................................................................... 3-9
S
TROKING S PEED ............................................................................................................................... 3-9
C OOLANT : ........................................................................................................................................ 3-10
Coolant types and Selection: ....................................................................................................... 3-10
Refractometer: ............................................................................................................................. 3-10
Coolant Pump System: ................................................................................................................ 3-10
H ONING OF A LUSIL , S ILITEC , AND L OKASIL M ATERIALS .......................................................................... 3-11
Instructions for Honing Alusil and Lokasil Cylinders ...................................................................... 3-11
CHAPTER 4 MAINTENANCE: ............................................................................................................. 4-1
L UBRICATION : ..................................................................................................................................... 4-1
Grease Fittings .............................................................................................................................. 4-1
Gear Housing ................................................................................................................................ 4-1
Universal Joint ............................................................................................................................... 4-1
Automatic Lubricator ...................................................................................................................... 4-1
A IR F ILTER / R EGULATOR ..................................................................................................................... 4-2
C OOLANT P UMP H ONING O IL ................................................................................................................ 4-2
H YDRAULIC S YSTEM ............................................................................................................................ 4-2
M UFFLER E XHAUST ............................................................................................................................. 4-2
L UBRICATION I LLUSTRATION : ................................................................................................................ 4-3
A IR V ALVE L UBRICANTS : ...................................................................................................................... 4-4
H YDRAULIC S YSTEM : ........................................................................................................................... 4-5
System Description: ....................................................................................................................... 4-5
System Check: .............................................................................................................................. 4-5
S
YSTEM R EFILLING AND B LEEDING : ....................................................................................................... 4-5
B LEEDING I LLUSTRATION : ..................................................................................................................... 4-6
V-B
ELT A DJUSTMENT AND R EMOVAL .................................................................................................... 4-7