Rottler HP6A - Page 5

Table of Contents 3 HP6A Manual
V-Belt Adjustment .......................................................................................................................... 4-7
V-Belt Removal ............................................................................................................................. 4-7
G EAR H OUSING R EMOVAL : ................................................................................................................... 4-8
A DJUSTING D RAG P IN T ENSION : ......................................................................................................... 4-10
A DJUSTING F EED O UT A CTUATOR H OUSING : ....................................................................................... 4-11
G EAR H OUSING D ISASSEMBLY : ........................................................................................................... 4-12
R EPLACING S HEAR P IN : ..................................................................................................................... 4-17
R EMOVING D RIVE T UBE A SSEMBLY : .................................................................................................... 4-18
R EMOVING A DJUSTING S HAT A SSEMBLY : ............................................................................................. 4-19
F LOAT AND C LAMP : ........................................................................................................................... 4-21
Float ............................................................................................................................................ 4-21
Clamp...............................................
........................................................................................... 4-21
R EPLACING H YDRAULIC C YLINDER : ..................................................................................................... 4-22
R EPLACING A IR C YLINDER : ................................................................................................................ 4-24
R EPLACING P IVOT B LOCK A SSEMBLY : ................................................................................................. 4-29
U PPER L IMIT S WITCH A DJUSTMENT : .................................................................................................... 4-33
CHAPTER 5 TROUBLESHOOTING: ................................................................................................... 5-1
S YMPTOM : H ONE HEAD WILL NOT FEED OUT . ......................................................................................... 5-1
S YMPTOM : H ONE H EAD CONTINUES TO FEED OUT WITHOUT REACHING PRESET LOAD SETTING . ................... 5-2
S YMPTOM : T APER OR BORE NOT STRAIGHT . .......................................................................................... 5-2
S YMPTOM : E RRATIC F INISH S IZES ........................................................................................................ 5-3
S YMPTOM : C HATTER IN BORE . ............................................................................................................. 5-3
S YMPTOM : S LOW S TOCK R EMOVAL . ..................................................................................................... 5-3
S YMPTOM : M ACHINE NOT STROKING . .................................................................................................... 5-4
S YMPTOM : U NCONTROLLABLE S TROKING S PEED . .................................................................................. 5-5
S YMPTOM : B ANGING AT T OP OF S TROKE . ............................................................................................. 5-5
S YMPTOM : ER04 E RROR C ODE ON C ONTROL P ANEL . ............................................................................ 5-5
CHAPTER 6 MACHINE PARTS ........................................................................................................... 6-1
F RONT / R IGHT S IDE V IEW : .................................................................................................................. 6-1
E LECTRICAL W IRING D IAGRAM P ART 1: ................................................................................................. 6-2
E LECTRICAL W IRING D IAGRAM P ART 2: ................................................................................................. 6-3
E LECTRICAL W IRING D IAGRAM P ART 3: ................................................................................................. 6-4
A
IR L OGIC D IAGRAM : ........................................................................................................................... 6-5
A IR S YSTEM C ONNECTIONS : ................................................................................................................. 6-6
H YDRAULIC L OGIC D IAGRAM ................................................................................................................ 6-7
H YDRAULIC S YSTEM C ONNECTIONS : ..................................................................................................... 6-8
I NJECTION O ILER : ................................................................................................................................ 6-9
I NJECTION O ILER : ................................................................................................................................ 6-9
E LECTRICAL P OWER S UPPLY E NCLOSURE : .......................................................................................... 6-10
C ONTROL P ANEL : .............................................................................................................................. 6-11
C ARRIAGE : ....................................................................................................................................... 6-12
F RONT S ECTION R OCKER A RM : .......................................................................................................... 6-13
D RIVE P INION A SSEMBLY : .................................................................................................................. 6-14
G EAR H OUSING S ECTION : .................................................................................................................. 6-15
C ARRIAGE F LOAT / C LAMP : ................................................................................................................ 6-16
S TROKING C ONTROL - A IR : ................................................................................................................ 6-17
R ATCHET A CTUATOR A SSEMBLY : ........................................................................................................ 6-18
S TROKING C YLINDER : ........................................................................................................................ 6-19
U PPER L IMIT A SSEMBLY : .................................................................................................................... 6-20
H YDRAULIC C YLINDER : ...................................................................................................................... 6-21
M OTOR - S AFETY S WITCH : ................................................................................................................. 6-22
P NEUMATIC P OWER S UPPLY : ............................................................................................................. 6-23
S PLASH T ANK / C OOLANT S YSTEM : ..................................................................................................... 6-24
B LOCK , H OLD D OWN - F IXTURE A SSEMBLY : ......................................................................................... 6-25
CHAPTER 7 ......................................................................................................................................... 7-1
P
RECISION H ONE H EAD : ...................................................................................................................... 7-1
Error Codes.....................................................................................................................................4-34