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Sartorius Sartocheck 3 plus User Manual

Sartorius Sartocheck 3 plus
107 pages
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Operating Instructions | Betriebsanleitung
Sartocheck
®
3 plus
Filter Integrity Tester | Filterintegritäts-Testgerät
Version 1.00
1000025367

Table of Contents

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Sartorius Sartocheck 3 plus Specifications

General IconGeneral
BrandSartorius
ModelSartocheck 3 plus
CategoryTest Equipment
LanguageEnglish

Summary

Operating Instructions

Sartocheck® 3 plus - Filter Integrity Tester

Introduction to the Sartocheck 3 plus filter integrity tester and operating instructions.

Document Preliminaries

Translation and Copyright

Explains translation policy and copyright restrictions for the manual.

FCC Compliance

Shielded Cables and Modifications

Requirements for shielded cables and consequences of unauthorized modifications for FCC compliance.

Overview and Proper Use

Sartocheck® 3 plus Overview

Visual overview of the Sartocheck 3 plus device, identifying its main components.

Proper Use Guidelines

Defines intended use, restrictions, and liabilities related to improper operation of the device.

Technical Data

Dimensions, Weight, and Connection Data

Specifies physical dimensions, weight, and electrical connection requirements for the device.

Pneumatics and Test Media

Details pneumatic requirements and types of test media compatible with the Sartocheck 3 plus.

Technical Data (Continued)

Product-Specific Data and Test Methods

Lists product-specific data, measurement ranges, accuracy, and available test methods.

General Data and Ambient Conditions

Provides general data, operating conditions, display specifications, and data output details.

Safety

Notes Explanations and Device Identification

Explains safety symbols, notes, and how to identify the device model and serial number.

Safety Information

Integrated Safety Devices and Operator Responsibilities

Describes integrated safety features, operator responsibilities, and legal obligations.

Safety Measures and Manufacturer Tests

Outlines safety measures for operators and factory tests performed by the manufacturer.

General Warnings

Hazards and Personnel Requirements

Details specific hazards, requirements for operating personnel, and safety practices.

Replacement Parts and Switch-off Procedures

Advises on using approved replacement parts and outlines critical switch-off procedures before maintenance.

Installation

Delivery Scope and Goods Acceptance

Lists items included in the delivery and procedures for checking the shipment upon arrival.

Installation Setup

Setup Instructions: Environment and Transport

Provides guidance on selecting installation site conditions and procedures for transporting and unpacking the unit.

Connections Overview

Describes the pneumatic and electrical connections on the front and back sides of the device.

Device Connections

Device Side Connections and SD Card Reader

Details connections on the left and right sides of the device and describes the SD card reader functionality.

Pressure Sensor Connections

Internal Pressure Sensor Connections

Explains how to connect the Sartocheck 3 plus with its internal pressure sensor and external vents.

Printer Maintenance

Replacing Printer Consumables

Provides instructions for replacing the paper roll and the ink ribbon for the device's printer.

Functionality

General Functional Description and Filter Integrity Test

Explains the device's overall function as a filter integrity tester and its main purpose.

Test Programs and Result Management

Describes how test programs are loaded and managed, and how test results are processed.

Functionality Test and Cleaning Function

Details the functionality test for pneumatic components and the device's cleaning procedure.

Functionality Details

Self-Test, Calibration, and Pressure Gauge Function

Covers self-tests, calibration procedures for the internal sensor, and using the device as a pressure gauge.

Cleaning/Drying, Safety, Software Update, Serial Number

Explains cleaning/drying cycles, safety functions, software updates, and serial number identification.

Operation

Switching the Device On

Step-by-step instructions for powering on the Sartocheck 3 plus unit.

Device Control

Operating Elements and Control Concept

Details the display, control panel elements, and the general operating concept of the Sartocheck 3 plus.

Device Power Management

Device Power On/Off and User Login

Explains how to switch the device on/off and the user login procedure, including the main menu.

Test Procedures

Test Execution and Device Shutdown

Covers test execution, proper device shutdown procedures, and handling power failures or air loss.

Test Conditions and Selection

Outlines conditions for reliable test results and the process for selecting different test methods.

Test Parameter Programming

Programming Test Parameters

Details how to program test parameters, using the Diffusion Test as an example.

Diffusion Test Description

Explains the principle and application of the Diffusion Test for filter integrity.

Test Configuration

Test Parameters Configuration

Describes how to configure external connections and specific parameters for the Diffusion Test.

Test Parameter Locks

Explains the locking mechanism for test parameters to prevent accidental changes.

Test Execution Setup

Record Data Entry and Starting Tests

Covers entering record data for tests and the procedure for starting a programmed test.

Test Sequence Phases

Test Sequence: Pressurization and Stabilization

Details the initial phases of a test, including pressurization and stabilization.

Test Phase and Volume Measurement

Explains the test phase measurement and the volume measurement process.

Volume Measurement and Bubble Point Test

Volume Measurement Display

Shows how the measured volume is displayed and introduces the Bubble Point Test.

Bubble Point Test

Explains the Bubble Point Test principle, its suitability for disc filters, and test parameter entry.

Combined and Hydrophobic Filter Tests

Diffusion and Bubble Point Test (Complete)

Covers combined Diffusion/Bubble Point tests and the Water Intrusion/Flow tests for hydrophobic filters.

Pressure Drop and Multipoint Diffusion Tests

Pressure Drop Test

Details the Pressure Drop Test procedure and its applications.

Multipoint Diffusion Test

Details the Multipoint Diffusion Test procedure and its applications.

Specific Test Types

Volume Measurement

Describes Volume Measurement, Customer-Specific BP, and Customer-Specific Multipoint Diffusion tests.

Customer-Specific BP

Describes Volume Measurement, Customer-Specific BP, and Customer-Specific Multipoint Diffusion tests.

Customer-Specific Multipoint Diffusion Test

Describes Volume Measurement, Customer-Specific BP, and Customer-Specific Multipoint Diffusion tests.

Program Database

Loading Test Programs from Internal Memory

Explains how to access and load test programs stored internally in the device.

Program Database Management

Uploading Test Programs from SD Card

Details the process of uploading test programs from an SD card to the Sartocheck 3 plus.

Program Database Backup

Saving Test Program Backups to SD Card

Guides users on how to create backup files of all test programs onto an SD card.

Program Database Restoration

Restoring Test Programs from SD Card Backup

Explains how to load backup files from an SD card, overwriting existing programs.

Visualization and Special Functions

Visualization of Running Tests

Describes how to view the progress of a running filter test using the visualization function.

Management Unit and Test Unit Function Tests

Covers function tests for the management unit (printer, SD card) and the test unit (pneumatics).

Special Functions (Continued)

Cleaning Cycle Procedure

Details the step-by-step procedure for performing the cleaning cycle on the device's pneumatic system.

Special Functions (Continued)

Drying Cycle and Pressure Gauge Function

Explains the drying cycle following cleaning and how to use the pressure gauge function.

Password Management

Describes how to change the user password for security purposes.

Service Operations

Hardware Configuration

Covers configuring hardware settings, including the external reference volume.

Service Operations (Continued)

Software Configuration Settings

Details software configuration options like language, date format, units of measure, and test log data.

Service Operations (Continued)

Data Logging Options and Management Unit Parameters

Explains configuring data log fields and managing unit parameters for the device.

Service Operations (Continued)

Editing Specific Parameters

Describes how to edit specific parameters such as password validity, test program, hardware settings, and auto log-off.

Calibration and Alignment Procedures

Calibration and Alignment Procedures

Explains the process for calibrating and aligning the internal pressure sensor and setting calibration reminders.

Internal Pressure Sensor Calibration

Internal Pressure Sensor Calibration Steps

Provides detailed steps for connecting the sensor, entering reference data, and performing calibration.

Calibration and Adjustment Results

Calibration and Adjustment Results

Shows how calibration and adjustment results are displayed, including deviation analysis and printing options.

User Management

User Management and Rights Modification

Details how to add, delete, and modify user rights within the device's management system.

Maintenance and Service

Routine Maintenance and Fuse Replacement

Covers recommended maintenance intervals, fuse replacement, and accessing the Service Menu.

Device Cleaning Procedure

Provides instructions for cleaning the device using a wet cloth and avoiding moisture entry.

Troubleshooting

Error Handling and User Prompts

Explains how errors are displayed, user prompts, and information needed when contacting service.

Troubleshooting (Continued)

Fault Diagnosis and Resolution

Lists common faults, their causes, and recommended remedies for troubleshooting the Sartocheck 3 plus.

Emergencies and Disposal Information

Emergency Procedures and Disposal Guidelines

Addresses emergency handling and provides instructions for the proper disposal of the unit and its components.

Annex: Detailed Test Descriptions

Diffusion Test Calculation and Principle

Explains the diffusion test calculation, relevant formulas, and its applicability to filter systems.

Bubble Point Test Explanation

Details the Bubble Point Test, its principle, suitability for disc filters, and factors affecting B.P.

Annex: Detailed Test Descriptions (Continued)

Pressure Drop and Water Intrusion Test Details

Describes the Pressure Drop Test calculation and the Water Intrusion/Flow Test principles and equations.

EC / EU Declaration of Conformity

Manufacturer and Product Identification

Provides manufacturer details, device type, and series information for the declaration.

Compliance with Directives and Standards

Lists relevant European Directives (EMC, RoHS, Machinery) and harmonized standards met by the device.

Technical File Holder and Signatories

Identifies the entity responsible for the technical file and the signatories of the declaration.

Declaration of Conformity Information

Company Contact and Copyright Information

Contains company contact details, copyright notice, and document version information.

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