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Schmidt PressControl 3000 User Manual

Schmidt PressControl 3000
56 pages
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Operator’s manual
SCHMIDT
®
PressControl 3000
SCHMIDT
®
press system with force/stroke-monitoring and
SCHMIDT
®
PressControl 3000

Table of Contents

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Schmidt PressControl 3000 Specifications

General IconGeneral
BrandSchmidt
ModelPressControl 3000
CategoryControl Unit
LanguageEnglish

Summary

Safety

Designated use

Defines the intended applications and limitations for the control unit.

Organisational measures of the system operator

Outlines responsibilities and requirements for safe operation by personnel.

Risks

Identifies potential dangers and residual risks associated with the press system.

Safety devices

Describes the built-in safety features like indicators and emergency stop buttons.

PressControl 3000

Function

Explains the operating principle and functions of the PressControl 3000.

Assembly and startup

Connecting the control unit

Instructions for making electrical and communication connections to the control unit.

Operation

Switching on and off

Procedure for starting and stopping the press system using the control unit.

Reference run

Steps required to perform a reference run after switching on the control unit.

Data Input

Machine parameters

Setting sensor sensitivity and maximum values according to press type.

Press processes

Defining the press process

Setting press parameters like force, stroke, and return stroke criteria.

Optimisation of the press process

Bend-Up (Yield Factor)

Calculating and compensating for system deflection to improve positioning accuracy.

Calculate deflection

Procedure for determining system deflection using force/stroke curves.

Idle-stroke monitoring

Block limit window

Monitoring the force curve reversal point within defined limits.

Further integrated functions

Setup mode for tool change

Using a special mode for simple setups like heavy upper tool changes.

Operation with ControlTool

Operating the press system via external PC software.

Dataset management

Quality monitoring

Tolerances

Force tolerances

Defining monitoring windows for allowed minimal/maximal force values during pressing.

Stroke tolerances

Maintenance and servicing

Setting the force offset

Adjusting the force sensor output signal to a defined range using a potentiometer.

Calibrating the force sensor

Procedure for calibrating the force measuring system with a reference system, including value entry, calculation, and checking.

Adjusting the stroke offset

Customer Service