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SICE S 60 - User Manual

SICE S 60
268 pages
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S 60
S 60
SMONTAGOMME
TYRE CHANGER
DEMONTE-PNEUS
REIFENMONTIERMASCHINE
DESMONTADOR DE NEUMÁTICOS
MANUALE D’USO
OPERATOR’S MANUAL
UTILISATION ET ENTRETIEN
BETRIEBS UND WARTUNGSANLEITUNG
USO Y MANTENIMIENTO
Tel. (0522) 693640 - Fax (0522) 642882
E-mail: sice@sice.it - Internet: http://www.sice.it

Table of Contents

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Summary

TRAINING CHECK

Safety Precautions

Warning and caution decals, high risk areas, safe operating procedures.

Maintenance and Performance Checks

Inspection of parts, oil level, lubrication.

Clamping

Procedures for steel/aluminium wheels, different rims, extensions, guards.

Bead Breaking

Procedures for standard and difficult wheels, lubrication.

Demounting Procedure

Procedures for standard and difficult wheels, lubrication.

Mounting

Procedures for standard and difficult wheels, lubrication.

Accessories

Instructions for using accessories correctly.

INTRODUCTION

For Your Safety

Defines hazard levels and associated warning captions used in the manual.

SAFETY WARNINGS AND NOTICES

Hazard Alert Symbols

Explains DANGER, CAUTION, WARNING, and NOTICE symbols and their meanings.

Important Notes

Instructions on reading the manual, documentation, and model validity.

GENERAL WARNINGS AND INSTRUCTIONS

General Safety Advice

Crucial advice on operation, maintenance, tyre/rim compatibility, inflation, and avoiding hazards.

Operational Safety Guidelines

Detailed safety rules for electrical hazards, eye protection, machine inspection, and proper use.

MACHINE HANDLING AND STORAGE

Storage Requirements

Guidelines for storing machines in a dry place with ventilation and proper spacing.

Packaging and Weight Specifications

Details on packaging dimensions, weight of S60, and barycentre position.

Handling Procedures

Instructions for careful assembly, lifting, and moving the machine using appropriate methods.

INSTALLATION

Unpacking and Setup Precautions

Guidance on careful unpacking, assembling, lifting, and setting up the machine.

Installation Clearances

Specific requirements for radio versions concerning nearby machines and frequency bands.

Installation Site Requirements

Details on choosing a stable spot, required space, lighting level, and environmental conditions.

ELECTRICAL HOOK-UP

Hook-up Procedures

Guidelines for qualified personnel performing electrical connection, power plug, circuit breaker, and grounding.

SAFETY REGULATIONS

Operator Qualifications

Requirements for operators to be qualified, trained, and understand safety regulations.

Essential Operator Conditions

Essential conditions for safe operation, including understanding the manual and clear work area.

Safety Decals and Work Area

Instructions on maintaining safety decals, securing hair/clothing, and keeping unauthorized persons away.

DESCRIPTION OF THE TYRE CHANGER S60

Technical Specifications

Provides detailed technical data including dimensions, weight, power, and noise level of the S60.

ACCESSORIES INCLUDED WITH THE MACHINE

Included Accessories List

Lists and describes accessories like rim pliers, bead lifting lever, clamp stems, and side ring lever.

SPECIFIED CONDITIONS OF USE

Exclusive Usage

Defines the exclusive purpose of the tyre changer for mounting and demounting.

Inflation Operations Warning

Warns against using the machine for inflation and specifies pressure limits if partial bead insertion is done.

MAIN OPERATING ELEMENTS (FIG.11)

Identification of Controls

Identifies and labels the main operating elements of the machine, such as switches and levers.

Machine Operation and Safety Checks

Emphasizes familiarization, proper installation, and checking controls for safe operation.

Rim Locking and Turntable Operation

Details on rim locking pressure, turntable pressure tests, and controlling turntable pressure during operations.

DESCRIPTION OF CONTROL LEVER CONTROLS (TROLLEY version)

Joystick and Lever Controls

Explains the function of four-position joysticks and three-position levers for machine movements.

Pedals, Stop Button, and LED Indicators

Details the operation of pedals, the stop button, and the meaning of control lever LEDs.

CHARGING THE POWER SUPPLY BATTERY

Battery Charging Procedure

Step-by-step instructions for recharging the control lever's power supply battery.

DESCRIPTION OF CONTROL LEVER CONTROLS (CONTROL ARM)

Control Lever Functions

Explains the functions of joysticks, buttons, and levers on the control arm.

WHEEL LOCKING OPERATION

Hydraulic Pressure Adjustment for Wheel Locking

Explains how to adjust hydraulic pressure for wheel locking and checking it on the pressure gauge.

Turntable Speed Adjustment and Operation

Details on adjusting turntable speed and the stop button function.

Rim Locking Procedures and Adjustments

Provides examples of rim locking and recommendations for adjusting turntable opening and tool holder position.

Handling Large and Heavy Wheels

Specific safety instructions for working with large diameter or heavy wheels, including using guards.

Safety for Earthmoving Machine Wheels

Safety measures for handling large earthmoving machine wheels, requiring a second person and lifting equipment.

LUBRICATING THE TYRES

Tyre Bead Lubrication

Instructions on lubricating tyre beads for fitting and removal, and prohibited lubricants.

DEMOUNTING AGRICULTURAL WHEELS

Agricultural Wheel Demounting Steps

Steps for clamping wheels and using the bead breaker disc for agricultural tyres.

Bead Breaking and Removal Techniques

Detailed steps for bead breaking, removal using levers, and handling tyre beads.

Tyre Bead Removal Safety

Safety precautions during bead removal, including tyre falling and manual operation risks.

MOUNTING AGRICULTURAL WHEELS

Agricultural Wheel Mounting Procedure

Steps for mounting agricultural wheels, including using pliers and bead guide levers.

DEMOUNTING TUBELESS AND SUPERSINGLE TYRES

Tubeless Tyre Demounting

Instructions for demounting tubeless and Supersingle tyres, including bead breaking and lubrication.

Using Tubeless Roller and Tyre Falling Warning

Guidance on using the tubeless roller and safety warning about tyre falling during demounting.

MOUNTING TUBELESS AND SUPERSINGLE TYRES

Tubeless Tyre Mounting

Steps for mounting tubeless tyres, including tightening pliers and positioning beads.

DEMOUNTING WHEELS FOR EARTHMOVING MACHINES AND WITH A SIDE RING

Side Ring Wheel Demounting

Procedures for demounting earthmoving machine wheels with side rings, including bead breaking and lock ring extraction.

Handling Side Ring Wheels During Demounting

Safety warnings for tyre falling and dangerous operations when demounting side ring wheels.

MOUNTING WHEELS FOR EARTHMOVING MACHINES AND WITH A SIDE RING

Side Ring Wheel Mounting

Steps for mounting earthmoving machine wheels with side rings, including side ring insertion and locking.

TYRE GROOVING

Tyre Grooving Operation

Instructions for tyre grooving, including setting rotation speed and using the adjustment knob.

STOP PROCEDURES AND DEVICES

Machine Stop Mechanisms

Explains how to stop the machine using the main switch and control lever.

TROUBLESHOOTING

Machine Start-up Issues

Troubleshooting steps for when the machine does not start, covering power, protectors, and fuses.

Control and Movement Issues

Troubleshooting steps for oil leaks, activated controls, pressure drop, and machine movement problems.

Hydraulic and Noise Issues

Troubleshooting for no hydraulic pressure, excessive noise, and jerky movements.

MAINTENANCE

General Maintenance Precautions

Safety precautions before performing maintenance, including unplugging and checking fluid pressure.

Cleaning and Housekeeping

Guidelines for keeping the working area clean and safe during maintenance.

Recommended Maintenance Schedule

Recommendations for cleaning, greasing, filter cleaning, and oil checks for machine longevity.

INFORMATION ABOUT DEMOLITION

Machine Disposal Procedure

Instructions for scrapping the machine, including removing and disposing of parts.

INFORMATION REGARDING BATTERY DISPOSAL

Battery Handling and Disposal

Guidance on replacing and disposing of rechargeable batteries found in the control lever console.

ENVIRONMENTAL INFORMATION

Product Disposal and Recycling

Information on proper disposal of electrical/electronic equipment and environmental protection measures.

INFORMATION AND WARNINGS ABOUT HYDRAULIC FLUID

Hydraulic Fluid Handling and Safety

Precautions for handling hydraulic fluid, managing spills, and first aid for exposure.

RECOMMENDED FIRE EXTINGUISHING EQUIPMENT

Fire Extinguisher Guide

A table listing suitable fire extinguishers for different materials like water, foam, powder, and CO2.

GLOSSARY

Technical Term Definitions

Provides definitions for various technical terms used in the manual, such as Bead breaker disc, Clamps, Control lever.

ELECTRICAL SYSTEM DIAGRAM

Electrical Component List

Lists and identifies electrical components used in the machine's system diagram.

CONTROL LEVER WIRING DIAGRAM

Control Lever Component List

Lists and identifies components related to the control lever wiring diagram.

HYDRAULIC DIAGRAM

Hydraulic Component List

Lists and identifies components used in the hydraulic system diagram.

SICE S 60 Specifications

General IconGeneral
BrandSICE
ModelS 60
CategoryTyre Changers
LanguageEnglish

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