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Siemens SIMATIC PCS 7 CPU 410-5H User Manual

Siemens SIMATIC PCS 7 CPU 410-5H
380 pages
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CPU 410-5H Process Automation
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SIMATIC
PCS 7 process control system
CPU 410-5H Process Automation
System Manual
09/2014
A5E31622160
-AB
Preface
1
Introduction to CPU 410-5H
2
Structure of the CPU 410-5H
3
I/O configuration variants
4
PROFIBUS DP
5
PROFINET IO
6
Operator controls and
operating modes of the
CPU 410-5H
7
Link-up and update
8
Special functions of the
CPU 410-5H
9
System modifications during
redundant operation
10
Failure and replacement of
components during
redundant operation
11
Synchronization modules
12
System expansion card
13
Technical data
14
Supplementary information
15
Characteristic values of
redundant automation
systems
A
Function and communication
modules that can be used in
a redundant configuration
B
Connection examples for
redundant I/Os
C

Table of Contents

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Siemens SIMATIC PCS 7 CPU 410-5H Specifications

General IconGeneral
BrandSiemens
ModelSIMATIC PCS 7 CPU 410-5H
CategoryController
LanguageEnglish

Summary

Preface

1.1 Preface

Introduction to the manual, its purpose, basic knowledge, scope, and approvals.

1.2 Security information

Details on Siemens' industrial security functions and recommendations for secure operation.

1.3 Documentation

Overview of user documentation for the S7-400 automation system and related components.

Introduction to CPU 410-5H

2.1 Scope of application of PCS 7

Describes PCS 7 and the CPU 410-5H Process Automation's role in Totally Integrated Automation.

2.2 Possible applications

Explains various applications and configurations for the S7-400H system.

2.3 The basic system of the CPU 410-5H for stand-alone operation

Details the hardware and components for a CPU 410-5H in stand-alone configuration.

2.4 The basic system for redundant operation

Describes the hardware components and configuration for a fault-tolerant S7-400H system.

2.5 Rules for the assembly of fault-tolerant stations

Outlines essential rules for assembling fault-tolerant stations and arranging modules.

2.6 I/O for CPU 410-5H

Details the use of input/output modules with the CPU 410-5H in various devices.

2.7 I/O configuration variants of the fault-tolerant system

Explains different configuration variants for input/output modules in fault-tolerant systems.

2.8 Tools for configuring (STEP 7 - HW Config, PCS 7)

Describes the tools used for configuring the CPU 410-5H and fault-tolerant systems.

2.9 PCS 7 project

Explains the core components and views within a PCS 7 project.

2.10 Scaling and licensing (scaling concept)

Details the process of scaling and licensing based on process objects (PO) and system expansion cards.

Structure of the CPU 410-5H

3.1 Operator controls and display elements on the CPU 410-5H

Arrangement of control and display elements, including LEDs and buttons, on the CPU 410-5H.

3.2 Monitoring functions of the CPU 410-5H

Overview of hardware and operating system monitoring functions and error reactions.

3.3 Status and error displays

Explains the meaning of RUN, STOP, MSTR, RACK0, RACK1, LINK, RX/TX, REDF, IFM LEDs.

3.4 PROFIBUS DP interface (X1)

Describes the PROFIBUS DP interface, connectable devices, connectors, and redundant operation.

3.5 PROFINET IO interfaces (X5, X8)

Details the PROFINET IO interfaces, IP address assignment, and connectable devices.

3.6 Overview of the parameters for the CPU 410-5H

Describes default parameter values, parameter blocks, assignment tools, and further settings for the CPU.

I/O configuration variants

4.1 Stand-alone operation

Provides information on stand-alone operation, definition, requirements, and configuration.

4.2 Fail-safe operation

Explains ensuring functional safety, SIMATIC Safety Integrated systems, and fail-safe CPU functions.

4.3 Fault-tolerant automation systems (redundancy operation)

Discusses operating objectives, reasons, and types of redundant automation systems.

4.4 Introduction to the I/O link to fault-tolerant system

Explains I/O installation types, addressing, and further I/O expansion for fault-tolerant systems.

4.5 Using single-channel switched I/O

Details the concept of single-channel switched I/O and its configuration at PROFIBUS DP and PROFINET IO interfaces.

4.6 System and media redundancy at the PROFINET IO interface

Explains system redundancy, media redundancy, and their implementation in PROFINET IO.

4.7 Connecting redundant I/O to the PROFIBUS DP interface

Covers signal modules for redundancy, their use, and specific conditions.

PROFIBUS DP

5.1 CPU 410-5H as PROFIBUS DP master

Details the startup, address ranges, and output/input data length for PROFIBUS DP master operation.

5.2 DP address ranges of the CPU 410-5H

Specifies the address ranges for DP interfaces and I/O in the process image.

5.3 Diagnostics of the CPU 410-5H as PROFIBUS DP master

Explains diagnostics using LED displays and diagnostic addresses for PROFIBUS DP masters.

PROFINET IO

6.1 Introduction

Introduces PROFINET IO as an Industrial Ethernet standard for automation.

6.2 PROFINET IO systems

Illustrates PROFINET IO functions, system redundancy views, and commissioning procedures.

6.3 Device replacement without removable medium/programming device

Describes how to replace IO devices without needing a removable medium or programming device.

Operator controls and operating modes of the CPU 410-5H

7.1 Operating modes of the CPU 410-5H

Details the CPU operating states: RUN, STOP, STARTUP, HOLD, LINK-UP, ERROR-SEARCH, DEFECTIVE.

7.2 System states of the redundant CPU 410-5H

Explains system states resulting from concurrent CPU operating states in fault-tolerant systems.

7.3 Self-test

Describes the self-test process, response to errors, and how hardware faults are handled.

7.4 Performing a memory reset

Explains the memory reset process in the CPU, including data retention and LED behavior.

Link-up and update

8.1 Effects of link-up and updating

Details the effects of link-up and update operations on program execution and communication functions.

8.2 Link-up and update via PG command

Lists PG commands available for initiating link-up and update operations based on CPU conditions.

8.3 Time monitoring

Describes monitoring times relevant for updates, including cycle time, communication delay, and inhibit time.

8.4 Special features in link-up and update operations

Discusses requirement for input signals during update and communication links during updates.

Special functions of the CPU 410-5H

9.1 Security levels

Explains how to define protection levels for projects to prevent unauthorized access to CPU programs.

9.2 Access-protected blocks

Details the S7-Block Privacy add-on for protecting functions and blocks against unauthorized access.

9.3 Resetting the CPU410-5H to factory settings

Provides a procedure for resetting the CPU to factory settings, including LED patterns and property changes.

9.4 Reset during operation

Describes the procedure for performing a reset during operation and in stand-alone mode with restart.

9.5 Updating firmware

Explains the basic procedure and requirements for updating the CPU firmware.

9.6 Firmware update in RUN mode

Details procedures for automatic and progressive firmware updates in RUN mode for fault-tolerant systems.

9.7 Reading service data

Explains how to read and save diagnostic information from the CPU for customer support.

9.8 Response to fault detection

Describes how the CPU responds to fault detection, including automatic reboot and saving service data.

9.9 Time synchronization

Explains time synchronization capabilities via PROFIBUS DP and PROFINET IO interfaces using NTP and SIMATIC methods.

9.10 Type update with interface change in RUN

Describes the support for type updates with interface changes in RUN for the S7-410 automation system.

System modifications during redundant operation

10.1 System modifications during operation

Details options for making system modifications during operation without interrupting the running program.

10.2 Possible hardware modifications

Explains how hardware modifications (adding/removing modules) can be made in redundant system state.

10.3 Adding components

Provides a step-by-step procedure for adding hardware components to a fault-tolerant system in PCS 7.

10.4 Removal of components

Outlines the steps for removing hardware components from a fault-tolerant system in PCS 7.

10.5 Editing CPU parameters

Explains how to edit certain CPU parameters, including startup, memory, and security settings.

10.6 Re-parameterization of a module

Describes how to reconfigure module parameters during operation using a step-by-step procedure.

Failure and replacement of components during redundant operation

11.1 Failure and replacement of central components

Covers failure and replacement of central components like CPUs, power supply modules, and I/O modules.

11.2 Failure and replacement of components of the distributed I/Os

Details the replacement of PROFIBUS DP master, slaves, cables, and I/O modules in distributed stations.

11.3 Failure and replacement of components of PROFINET IO

Covers failure and replacement of PROFINET IO devices and cables.

Synchronization modules

12.1 Synchronization modules for the CPU 410-5H

Explains the function and types of synchronization modules used for linking redundant CPUs.

12.2 Installation of fiber-optic cables

Provides instructions and points to observe for installing fiber-optic cables for synchronization links.

12.3 Selecting fiber-optic cables

Guides on selecting suitable fiber-optic cables based on conditions like length, installation environment, and specifications.

System expansion card

13.1 Variants of the system expansion card

Describes the use, variants, and scaling options of the system expansion card (SEC) for the CPU.

Technical data

14.1 Technical specifications of the CPU 410-5H; (6ES7 410-5HX08-0AB0)

Provides detailed technical specifications for the CPU 410-5H, covering general information, design, supply voltage, memory, and processing times.

Supplementary information

15.1 Supplementary information on PROFIBUS DP

Offers supplementary information on PROFIBUS DP, including monitoring, bus topology, and module addition.

15.2 Supplementary information on diagnostics of CPU 410-5H as PROFIBUS DP master

Details how to read and evaluate diagnostics data for the CPU 410-5H as a PROFIBUS DP master.

15.3 System status lists for PROFINET IO

Explains system status lists for PROFINET IO and compares them with PROFIBUS DP.

15.4 Configuring with STEP 7

Provides rules for arranging fault-tolerant station components and configuring hardware.

15.5 Programming device functions in STEP 7

Describes how SIMATIC Manager visualizes and edits fault-tolerant stations and communication functions.

15.6 Communication services

Provides an overview of communication services like PG, OP, S7, PROFIBUS DP, PROFINET IO, and open IE communication.

15.7 Basics and terminology of fault-tolerant communication

Introduces fundamentals and concepts of fault-tolerant communication, including redundant systems and nodes.

15.8 Usable networks

Discusses usable networks like Industrial Ethernet and PROFIBUS for communication with fault-tolerant systems.

15.9 Communication via S7 connections

Explains communication with standard systems and fault-tolerant S7 connections.

15.10 Communication via fault-tolerant S7 connections

Details communication combinations and requirements for fault-tolerant S7 connections.

15.11 Consistent data

Covers consistency of communication blocks and functions, and rules for reading/writing data.

15.12 Link-up and update sequence

Describes the sequence of link-up and update operations, including types and procedures.

15.13 The user program

Explains user program execution, specific blocks for S7-400H, and their influence on redundancy functions.

15.14 Other options for connecting redundant I/Os

Presents alternative methods for connecting redundant I/Os at the user level.

15.15 Cycle and response times of the CPU 410-5H

Details factors influencing cycle time, calculation methods, and response times.

15.16 Runtimes of the FCs and FBs for redundant I/Os

Provides runtime values for function blocks (FCs) and function block libraries (FBs) used with redundant I/Os.

Characteristic values of redundant automation systems

A.1 Basic concepts

Introduces characteristic values of redundant systems, including reliability, MTBF, and MDT.

A.2 Comparison of MTBF for selected configurations

Compares MTBF values for different system configurations, including redundant CPUs and distributed I/Os.

Function and communication modules that can be used in a redundant configuration

FMs and CPs which can be used centrally

Lists function modules (FM) and communication processors (CP) approved for central use in redundant configurations.

FMs and CPs usable for distributed switched use

Lists function modules (FM) and communication processors (CP) usable for distributed switched use.

Connection examples for redundant I/Os

C.1 MTA terminal modules (Marshalled Termination Assemblies)

Explains the use of MTA terminal modules for connecting field devices to I/O modules.

C.2 Interconnection of output modules

Provides tables and information on interconnecting digital and analog output modules using diodes.

C.5 SM 321; DI 16 x DC 24 V, 6ES7 321–1BH02–0AA0

Shows the connection of two redundant encoders to SM 321; DI 16 x DC 24 V modules.

C.6 SM 321; DI 32 x DC 24 V, 6ES7 321–1BL00–0AA0

Illustrates connecting redundant encoder pairs to SM 321; DI 32 x DC 24 V modules.

C.7 SM 321; DI 16 x AC 120/230V, 6ES7 321–1FH00–0AA0

Shows the connection of redundant encoders to SM 321; DI 16 x AC 120/230 V modules.

C.8 SM 321; DI 8 x AC 120/230 V, 6ES7 321–1FF01–0AA0

Details the connection of redundant encoders to SM 321; DI 8 x AC 120/230 V modules.

C.9 SM 321; DI 16 x DC 24V, 6ES7 321–7BH00–0AB0

Illustrates connecting redundant encoder pairs to SM 321; DI 16 x DC 24V modules.

C.10 SM 321; DI 16 x DC 24V, 6ES7 321–7BH01–0AB0

Shows the connection of redundant encoder pairs to SM 321; DI 16 x DC 24V modules.

C.11 SM 326; DO 10 x DC 24V/2A, 6ES7 326–2BF01–0AB0

Details the connection of an actuator to redundant SM 326; DO 10 x DC 24V/2A modules.

C.12 SM 326; DI 8 x NAMUR, 6ES7 326–1RF00–0AB0

Illustrates connecting redundant encoders to SM 326; DI 8 x NAMUR modules.

C.13 SM 326; DI 24 x DC 24 V, 6ES7 326–1BK00–0AB0

Shows the connection of an encoder to redundant SM 326; DI 24 x DC 24 V modules.

C.14 SM 421; DI 32 x UC 120 V, 6ES7 421–1EL00–0AA0

Details the connection of a redundant encoder to SM 421; DI 32 x UC 120 V modules.

C.15 SM 421; DI 16 x DC 24 V, 6ES7 421–7BH01–0AB0

Illustrates connecting redundant encoder pairs to SM 421; DI 16 x DC 24 V modules.

C.16 SM 421; DI 32 x DC 24 V, 6ES7 421–1BL00–0AB0

Shows the connection of redundant encoders to SM 421; DI 32 x DC 24 V modules.

C.17 SM 421; DI 32 x DC 24 V, 6ES7 421–1BL01–0AB0

Details the connection of redundant encoders to SM 421; DI 32 x DC 24 V modules.

C.18 SM 322; DO 8 x DC 24 V/2 A, 6ES7 322–1BF01–0AA0

Illustrates connecting an actuator to redundant SM 322; DO 8 x DC 24 V modules.

C.19 SM 322; DO 32 x DC 24 V/0,5 A, 6ES7 322–1BL00–0AA0

Shows the connection of an actuator to redundant SM 322; DO 32 x DC 24 V modules.

C.20 SM 322; DO 8 x AC 230 V/2 A, 6ES7 322–1FF01–0AA0

Details the connection of an actuator to SM 322; DO 8 x AC 230 V/2 A modules.

C.21 SM 322; DO 4 x DC 24 V/10 mA [EEx ib], 6ES7 322–5SD00–0AB0

Illustrates connecting an actuator to redundant SM 322; DO 16 x DC 24 V/10 mA [EEx ib] modules.

C.22 SM 322; DO 4 x DC 15 V/20 mA [EEx ib], 6ES7 322–5RD00–0AB0

Shows the connection of an actuator to redundant SM 322; DO 4 x DC 15 V/20 mA [EEx ib] modules.

C.23 SM 322; DO 8 x DC 24 V/0.5 A, 6ES7 322–8BF00–0AB0

Details the connection of an actuator to redundant SM 322; DO 8 x DC 24 V/0.5 A modules.

C.24 SM 322; DO 16 x DC 24 V/0.5 A, 6ES7 322–8BH01–0AB0

Illustrates connecting an actuator to redundant SM 322; DO 16 x DC 24 V/0.5 A modules.

C.25 SM 332; AO 8 x 12 Bit, 6ES7 332–5HF00–0AB0

Shows the connection of actuators to redundant SM 332; AO 8 x 12 Bit modules.

C.26 SM 332; AO 4 x 0/4...20 mA [EEx ib], 6ES7 332–5RD00–0AB0

Details the connection of actuators to redundant SM 332; AO 4 x 0/4...20 mA [EEx ib] modules.

C.27 SM 422; DO 16 x AC 120/230 V/2 A, 6ES7 422–1FH00–0AA0

Illustrates connecting an actuator to SM 422; DO 16 x AC 120/230 V/2 A modules.

C.28 SM 422; DO 32 x DC 24 V/0.5 A, 6ES7 422–7BL00–0AB0

Shows the connection of an actuator to redundant SM 422; DO 32 x DC 24 V/0.5 A modules.

C.29 SM 331; AI 4 x 15 Bit [EEx ib]; 6ES7 331–7RD00–0AB0

Details the connection of a transmitter to redundant SM 331; AI 4 x 15 Bit [EEx ib] modules.

C.30 SM 331; AI 8 x 12 Bit, 6ES7 331–7KF02–0AB0

Illustrates the connection of a transmitter to SM 331; AI 8 x 12 Bit modules.

C.31 SM 331; AI 8 x 16 Bit; 6ES7 331–7NF00–0AB0

Shows the connection of a transmitter to redundant SM 331; AI 8 x 16 Bit modules.

C.32 SM 331; AI 8 x 16 Bit; 6ES7 331–7NF10–0AB0

Details the connection of a transmitter to redundant SM 331; AI 8 x 16 Bit modules.

C.33 AI 6xTC 16Bit iso, 6ES7331-7PE10-0AB0

Illustrates the connection of a thermocouple to redundant SM 331 AI 6xTC 16Bit iso modules.

C.34 SM331; AI 8 x 0/4...20mA HART, 6ES7 331-7TF01-0AB0

Shows the connection of a 4-wire transmitter to redundant SM 331; AI 8 x 0/4...20mA HART modules.

C.35 SM 332; AO 4 x 12 Bit; 6ES7 332–5HD01–0AB0

Details the connection of actuators to redundant SM 332; AO 8 x 12 Bit modules.

C.36 SM332; AO 8 x 0/4...20mA HART, 6ES7 332-8TF01-0AB0

Illustrates the connection of actuators to redundant SM 332; AO 8 x 0/4...20mA HART modules.

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