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SINAMICS SM120
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PE protective conductor, 82
Power cable, 82
Screwing the transport units together, 68
V
Voltage-source DC link drive., 29
W
Water condensation, 44
Index
SINAMICS SM120 6SL38855?B
Operating Instructions 12/2015
129
128
130
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
1 Introduction
11
About These Instructions
11
Warning Symbols on the Device
12
2 Safety Instructions
13
Qualified Personnel
13
The Five Safety Rules
13
Safe Handling
14
Electromagnetic Fields in Electrical Power Engineering Installations
17
Components that Can be Destroyed by Electrostatic Discharge (ESD)
17
Information for Persons Responsible for Plants and Systems
19
Proper Usage
19
Industrial Security Concept
20
Grounding Concept
21
Installation Site Safety
21
Instructions for Inverters with no Grounding Switch
22
Measures for Operator Protection in Electromagnetic Fields
22
Requirements for the Circuit Breaker Provided by the Customer
22
Residual Risks
23
3 Description
27
Safety Concept
27
Safety Components and Functions
27
External Safety Components
27
Protection and Monitoring Functions of Internal Components
28
Protection and Monitoring Functions for External Components
28
Motor Module Employing M2C Technology
28
Re-Cooling Unit
30
Operating Principle of the Re-Cooling Unit
30
The Internal Deionized Water Circuit
30
Table 3-1 Deionized Water Requirements
31
The External Raw Water Circuit
32
Table 3-2 Raw Water Requirements
32
Components
33
Double Submodule
33
Gating Unit
33
Submodule Capacitors
34
Door Limit Switch
34
Electromechanical Door Interlocking System
34
Precharging
34
Power Stack Adapter
35
Power Stack Adapter 4
36
Table 3-3 Power Stack Adapter 4: Analog and Digital Outputs and Temperature Sensor Connections
37
Table 3-4 Power Stack Adapter 4: Switch for the Analog Inputs
38
Table 3-5 Power Stack Adapter 4: Analog and Digital Inputs
38
Table 3-6 Power Stack Adapter 4: Electronic Power Supply
40
Table 3-7 Power Stack Adapter 4: Inverter Unit
40
Table 3-8 Power Stack Adapter 4: Braking Module
40
Table 3-9 Power Stack Adapter 4: PSA Link
40
Actual Value Sensing
41
Common Power Supply
41
Field of Application
41
Table 3-10 Power Stack Adapter 4: Gating of the Power Semiconductors
41
Connections
42
Interface Description
42
Options
43
Suitable for Marine Use with Individual Certificate from Germanischer Lloyd (GL) (Option E11)
43
Suitable for Marine Use with Individual Certificate from Lloyds Register (LR) (Option E21)
43
Suitable for Marine Use with Individual Certificate from Bureau Veritas (BV) (Option E31)
43
Suitable for Marine Use with Individual Certificate from Det Norske Veritas (DNV) (Option E51)
44
Suitable for Marine Use with Individual Certificate from American Bureau of Shipping (ABS) (Option E61)
44
Suitable for Marine Use with Individual Certificate from Chinese Classification Society (CCS) (Option E71)
44
Motor-Side Grounding Switch (Option L49)
44
Anti-Condensation Heating (Option L55)
44
Safety Locking System (Option M10)
45
Dust Protection (Option M11)
45
Brass Cable Entry (Option M36)
45
Degree of Protection IP44 (Option M44)
45
Redundant Fan (Option M61)
46
Suitability for Marine Use (Option M66)
46
Cell Bypass (Option U11)
46
Additional Leakage Water Sensors in the Power Units (Option W26)
47
Interfaces
47
Hydraulic Interfaces
47
Electrical Interfaces
47
DRIVE-Cliq Interface
48
Table 3-11 DRIVE-Cliq Interface
48
4 Preparations for Use
49
Requirements for Installation Location
49
Inspections When the Equipment Is Received
49
Checking the Delivery
49
Checking Shock and Tilt Indicators
50
Checking the Load Handling Attachments
53
Transport
53
Transport Markings
53
Transport Requirements
54
Take the Center of Gravity into Account
54
Transport with a Fork-Lift Truck
55
Transport with a Crane
55
Using Lifting Rods
56
Transporting Transportation Units Packed in Boxes
57
Transporting a Re-Cooling Unit
58
Unpacking the Cabinets
59
Removing the Packaging
59
Removing Load Securing Devices
59
Lifting the Cabinet off the Transport Pallet
60
Opening Doors in Preparation for Use
60
Image 4-6 Labels
61
Image 4-7 Example: Cover Screw for Manual Door Interlocking
61
Image
61
Checking the Shock and Tilt Indicators Inside the Cabinet
62
Storage
62
Emptying the Drive
62
Storing a Device
63
Storing Fans
64
Storing Re-Cooling Units
64
5 Assembly
65
Safety Instructions for Assembly
65
Tools Required
66
Attach the Roof Hood and Fans
66
Screwing the Transport Units Together
67
Attaching the Roof Hood
67
Image
67
Screwing the Cabinets Together
68
Connect to the Foundation
69
Connecting Cabinets
69
Image 5-3 Connecting the Grounding for the Cabinet Units
69
Connect the DC Cable
70
Connecting the Water Circuits
70
Image 5-4 DC Cable
70
Image
70
Water Piping
71
6 Electrical Connection
73
Safety Instructions for Electrical Connections
73
Electromagnetic Compatibility
75
Image 6-1 Shield Connection Using a Clip
77
Image 6-2 Bridging Shield Gaps
77
Potential Concept
78
Cable Cross-Sections
78
Table 6-1 Cable Cross-Sections
78
Image 6-3 Potential Concept
78
Connecting Ground
79
Laying the Signal Lines
79
Image 6-4 Example: Grounding Bar and Grounding Lug
79
Connecting Power Cables
80
Preparations
80
Table 6-2 Cleaning Agents and Grease
81
Procedure
82
Image 6-5 Schematic Diagram: Connecting Power Cables
82
Image
82
Connecting the Re-Cooling Unit to the Drive
83
Interconnecting Optional Connections
83
Fastening the Cable Ducts with Cable Ties
83
Fastening the Cable Ties
83
7 Commissioning
85
Charging the Deionized Water Circuit
85
8 Operation
87
Safety Instructions for Operation
87
Functions
88
Monitoring Functions and Protective Functions
88
Tripping of the Circuit-Breaker in Case of Undervoltage
89
Fault and System Messages
89
Diagnostics Via Leds
89
Leds of the Power Stack Adapters
89
Table 8-1 Leds of the Power Stack Adapters
89
9 Maintenance
91
Safety Instructions for Maintenance
91
Grounding the System
93
Grounding Using the Grounding Harness
94
Image 9-1 Schematic Diagram: Attaching the Grounding Spider
94
Image
94
Opening the Device
95
Preventive Maintenance
96
Inspection
96
Checklist for Preventive Maintenance Work
96
Table 9-1 General Checklist for Preventive Maintenance Work
96
Visual Inspections
97
Equipment for Visual Inspections
97
Checking the Isolating Clearances
97
Checking Hoisting Solenoids and Security Bolts
97
Checking the Plug Connections
97
Checking the Filter Mats
98
Checking the Cable and Screw Terminals
98
Checking the Cooling Circuit
98
Maintenance
99
Replacing a Fan
99
Replacing Fans, from the Front
99
Replacing Fans from the Front
99
Image
99
Replacing Fans, from the Back
100
Replacing Fans from the Back
100
Image
100
Replacing Filter Mats
101
Cleaning
102
Removing Dust Deposits
102
Cleaning Aluminum Parts
102
Repair
103
Reference to the Safety Instructions Section
103
Components that Can be Replaced
104
Torques
105
Table 9-2 Tightening Torques in Nm
105
Replacing the AVT Combination Module
106
Example of an AVT Combination Module
106
Image
106
Replacing the Current Transformer
107
Image
107
Replacing the Double Submodule
108
Removing the Double Submodule, Steps 1 to 7
110
Image
110
Removing the Double Submodule, Steps 8 to 10
111
Image
111
Removing the Double Submodule, Step 11
111
Removing the Double Submodule, Step 12
112
Replacing Water Sensors
114
Image 9-10 Replacing the Water Sensors
114
10 Spare Parts
117
11 Disposal
119
Disposing of Packaging Material
119
Removing Device Components and Old Devices
119
Bypass Disposal
120
Service & Support
121
Siemens Industry Online Support
121
Technical Data and Drawings
123
Standards and Regulations
123
Environmental Conditions
123
Table B-1 Standards and Regulations
123
Table B-2 Climatic Environmental Conditions
123
Plant-Specific Information
124
Table B-3 Mechanical Ambient Conditions
124
Table B-4 Other Ambient Conditions
124
Additional Documents
125
Index
127
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