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FOCUS 35
Spectra Precision FOCUS 35 Service Manual
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2016-09-30
P/N 79000035_SM, V
ersion 1.5
Focus 30/35
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Service Manual
2
Table of Contents
Focus 30/35 Service Manual
1
General Information and Safety
9
Statement of Disclamation
10
Preface
11
Basic Assumptions
12
Possible Loss of Warranty
12
Service Information
12
Removal and Replacement
12
General Safety
13
Electrostatic Discharge (ESD)
14
Setting up an ESD workstation
14
Laser Safety
16
Queries
16
Spectra Precision Focus 30 Total Station
16
Laser and LED Information Focus 30
18
Service procedure recommendations
20
Updating firmware during service / repair
20
General product Information
21
Product description & Service information
22
Product description
22
Models and serial numbers
23
Product specification
25
Theory of Operation
27
Instrument
28
Telescope unit
30
Location of telescope
30
Technical specification
31
Functional description
31
Service
32
Maintenance
32
Replacement of service parts
32
Servo focus unit F30
33
Location of servo focus
33
Technical specification
33
Function description
33
Block diagram
35
Service
35
Maintenance
35
Replacement of service parts
35
Distance meter unit F30
36
Location of Distance meter unit
36
Technical specification
36
Functional description
37
Description of the transmitting signal from Transmitter unit to Receiver unit
37
Transmitter unit
38
Block diagram
39
EDM offset
39
Service
40
Maintenance
40
Replacement of service parts
40
Tracker unit F30
41
Location of Tracker system
41
Technical specification
41
Functional description
41
Principle schematic of Tracker unit
42
Block diagram
43
Service
43
Maintenance
43
Replacement of service parts
43
Tracklight
44
Location of Tracklight
44
Technical specification
44
Functional description
45
Block diagram
45
Service
45
Maintenance
45
Replacement of service parts
45
Tilt sensor
46
Location of tilt sensor
46
Technical specification
46
Functional description
47
Block diagram
47
Service
50
Maintenance
50
Replacement of service parts
50
Vertical and horizontal angle unit
51
Location of the angle units
51
Technical specification
51
Functional description
52
Principle angle sensor
52
Block diagram
54
Service
54
Maintenance
54
Replacement of service parts
54
Servo drive units
55
Location servo drive units
55
Technical specification
55
Functional description
56
Coarse drive
56
Fine drive
56
Solenoid clamp
57
Block diagram
59
Service
60
Maintenance
60
Replacement of service parts
60
Base part F30 and USB connector
61
Location of Base part and foot connector
61
Technical specification
61
Functional description
61
Block diagram
62
Service
63
Maintenance
63
Replacement of service parts
63
Control Unit F30 (Focus 30/35)
64
Location Control Unit F30
64
Technical specification
64
Functional description
64
Block diagram
66
Service
66
Maintenance
66
Replacement of service parts
67
2nd Battery compartment (Focus 35RX)
68
Location 2nd Battery compartment
68
Technical specification
68
Functional description
68
Service
68
Maintenance
68
Replacement of service parts
68
Face two keyboard
69
Location of face two keyboard
69
Technical specification
69
Functional description
69
Block diagram
70
Service
71
Maintenance
71
Replacement of service parts
71
Optical plummet
72
Location of optical plummet
72
Technical specification
72
Functional description optical plummet
72
Service
73
Maintenance
73
Replacement of service parts
73
Main control board MCB
74
Location of MCB
74
Technical specification
74
Functional description
74
Block diagram
75
Service
75
Maintenance
75
Replacement of service parts
75
Battery/radio side cover
76
Location of Battery/radio side cover
76
Technical specification
76
Functional description
77
Block diagram
79
Service
79
Maintenance
79
Replacement of service parts
79
Servo side cover
80
Location of Servo side cover
80
Technical specification
80
Functional description
80
Block diagram
82
Service
82
Maintenance
82
Replacement of service parts
82
Overview electronic boards
83
Overview connectors - MCB board
85
Software Compatibility
86
Instrument Firmware vs. SPS Pro & OS
86
Troubleshooting
87
Instrument data/constants management
88
Instrument status check
88
Save constants from instrument to PC
89
Download constants
90
Write constants from PC to instrument
91
Overwrite constants from PC to instrument ( for level 4 only)
93
Error and eventlog viewer
96
Basic funtion test
98
Check unites states, basic measure function & units
98
Trouble shooting sensors
101
Common errors
101
Instrument Manager - IM
101
Tilt sensor
101
Angle Hz sensor
102
Angle V sensor
102
Servo focus
102
Tracker
103
Drives
103
Knobs
104
Distance meter - Dist V3
104
Control unit F30
105
F2Display
105
Instrument selftest, System Monitor & onboard Diagnostics
106
Instrument selftest during start-up routine
106
System Monitor & onboard Diagnostics
106
Cycle of System diagnose
109
System monitor - Error codes and event messages in *.fsmx
111
Known errors based on investigation the files *.fsmx and *irep
124
Maintenance and Repair
131
Telescope covers
132
Disassembly Telescope covers
132
Assembly telescope covers
133
Servo focus unit F30
135
Servo focus replacement
135
Board TSF - Tracker servo focus - replacement
137
Reticle
139
Reticle replacement
139
Distance unit
141
Exchange Reference fibre
141
Exchange Receiver fibre
143
Disassembly/Assembly Receiver board
145
Disassembly/Assembly Transmitter unit
148
Exchange Holder receiver fibre
150
Exchange EDM F35 High Precision 1mm
151
Tracker unit
153
Disassembly/Assembly Tracker transmitter
153
Disassembly/Assembly Tracker receiver F30
153
Tracklight
155
Disassembly/Assembly Tracklight
155
Side cover right (Servos)
157
Side cover right (Servos) replacement
157
Servo knob board-SKB and Trigger key replacement
158
Board BT Blue Tooth replacement
160
Side cover left (Battery+Radio)
161
Disassembly/Assembly Side cover left (Battery +Radio)
161
Replacement Antenna connection cable
162
Replacement radio modul
163
Replacement battery contact board
164
Handle
166
Handle parts replacement
166
Main control board-MCB
168
Overview connectors and laying of cables - MCB
169
MCB replacement
172
Base part F30
175
Disassembly Base part F30
175
Assembly base unit
177
USB connector
181
Replace USB connector
181
Control Unit F30
183
Remove Control Unit F30
183
Disassembly / Assembly Control Unit F30
184
2nd Battery compartment Focus F35 RX
192
Remove 2nd Battery compartment
192
Exchange 2nd Battery compartment door
193
Control unit F2
195
Exchange Control unit F2
195
Disassembly / Assembly Control unit F2
196
Optical plummet F30
198
Exchange Optical plummet F30
198
Tilt sensor
200
Exchange Tilt sensor
200
Coarse tilt sensor on Slip contacts Hz
202
Replacement Coarse tilt sensor
202
Vertical angle unit
204
Exchange Vertical angle unit
204
Horizontal turning unit
207
Disassembly/Assembly Horizontal turning unit
207
Vertical servo drive unit
210
Disassembly Vertical servo drive unit - nonadjustable version
210
Assembly Vertical servo drive unit - nonadjustable version
217
Disassembly Vertical servo drive unit - adjustable version
220
Assembly Vertical servo drive unit - adjustable version
229
Disassembly / assembly divided Coarse drive lever arm
234
Horizontal servo drive unit
236
Disassembly / assembly Horizontal servo drive unit - nonadjustable version
236
Disassembly / assembly Horizontal servo drive unit - adjustable version
237
Preparation
238
Disassembly / assembly Fine drive
238
Disassembly / assembly Coarse drive lever arm
239
Disassembly / assembly adjustable Coarse drive lever arm
241
Disassembly Coarse drive
245
Assembly Coarse drive
247
What to do after replacement?
251
Adjustment and Verification
255
Servo Focus Unit F30
256
Clean and regrease (maintenance)
256
Check Servo Focus Unit F30 specifications
260
Servo Focus Unit HA/VA collimation short range test
262
Reticle F30
266
Check Reticle collimation (HA/VA collimation)
266
Erecting the Reticle F30
273
Adjustment of Reticle F30
276
Adjustment of Reticle F30 in Hz direction keeping the vertical orientation
277
Adjustment of Reticle F30 in Hz direction with storing a new VA correction
282
Adjustment of Reticle F30 in Hz and V direction with Front lens mirror tool
288
Check of Reticle illumination
300
Distance unit
301
Laser safety
301
Transmitter beam / Laser pointer
301
Preparing instrument and collimator
303
Transmitter Unit F30 adjustment / Laser pointer
305
Receiver fibre adjustment
315
Reference fibre adjustment
318
Verify Reference fibre, signals and distance measurement
321
Check motors
324
Adjustment of Receiver fibre to APD maximum
327
TCXO frequency calibration (Level 4 operation)
330
EDM offset determination
332
Focus 35 EDM 1mm - Verify the 1mm accuracy
339
Tracker unit
340
Tracker transmitter adjustment
340
Tracker receiver unit alignment
345
Tracker test
351
Tracker collimation
352
Tracklight
357
Tracklight alignment
357
Side cover right (Servos)
364
Blue Tooth test
364
Battery/radio side cover
365
Radio configuration - Global or France
365
Radio range test
366
Radio short range test
367
Servo drive units
370
Vertical Coarse drive lever arm adjustment
370
Vertical Drive adjustment (for adjustable drive only)
372
Horizontal Coarse drive lever arm adjustment
379
Horizontal Drive adjustment (for adjustable drive only)
380
Servo drive test Hz/V
387
Tilt sensor
391
Calibration Coarse tilt sensor
391
Calibration Fine tilt sensor
393
Angle measurement system
396
Angle calibration and test
396
Optical plummet
402
Adjustment of Optical Plummet
402
Display and keyboard tests
405
Control Unit F30 - Display, Touch Screen and Keyboard test
405
Face 2 panel - Display and Keyboard test
407
Final test and report
410
Tilt sensor offset
410
HA/VA collimation correction
412
Trunnion Axis Correction
414
Tracker collimation
416
Service Interval
418
Generate PUK Code for the instrument
420
Service check list
422
Focus 30 Check list after service/repair
422
Service Software
423
PASS structure
424
Analyse
424
Maintenance & Service
424
Final Test & Reports
424
Connect to the Unit
425
Configuration of internal USB connection
425
Start up a task in PASS
426
Instrument updates
428
Application and Operation System update
428
Update Firmware package
430
Replacement Parts and Tooling
433
Appendices
435
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Spectra Precision FOCUS 35 Specifications
General
Brand
Spectra Precision
Model
FOCUS 35
Category
Measuring Instruments
Language
English
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