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Stanley 204143 - Connecting Breakout Status Signal Wiring (Magic-Force Operators)

Stanley 204143
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iQ Control Box
8 Document # 204143 REV 5 • www.stanleyaccess.com • 1.800.7.ACCESS
Copyright 2019, Stanley Access Technologies, LLC. All rights reserved. Reproduction
in whole or in part without the express written permission of Stanley is prohibited.
10.18.2019
Connecting Breakout Status Signal Wiring (Magic-Force Operators)
Warning: To prevent injury to personnel and damage to equipment, control box power must be de-energized
before connecng breakout status signal wiring.
Caution: If the motor is running and the breakout status switch is not connected, arcing across the breakout
switch contacts can occur. This will result in damage to the breakout switch. To prevent damage from switch
contact arcing, the breakout status switch must always be connected.
NOTE: The breakout status switch must be used in all applicaons where there is no posive door stop in the
breakout direcon.
SET “POWER” switch to OFF.
IF single-operator applicaon, PERFORM the following:
a. INSTALL one breakout status switch wire to terminal 9 of control box connector TB3.
b. INSTALL second breakout status switch wire to terminal 10 of control box connector TB3.
IF dual-operator applicaon, PERFORM the following to put the breakout switches in series:
a. INSTALL one breakout status switch wire from one operator to terminal 9 of control box connector TB3.
b. INSTALL one breakout status switch wire from second operator to terminal 10 of control box connector TB3.
c. CONNECT remaining two yellow breakout status switch wires together with a wire nut.
VERIFY breakout status/breakout cams are properly set as follows:
a. Refer to Figure 2, and visually INSPECT cams for proper seng.
b. UNPLUG TB3 from control box.
NOTE: When checking breakout status switch connuity, the switch is checked twice; rst with the
door closed, then with the door in the breakout (negave 3°) posion. In a swing-pair applicaon, both
doors can be tested at the same me in the closed posion. However, the doors must be tested
individually when checking switch connuity with the doors in the breakout (negave 3°) posion.
Figure 2. Breakout Status/Breakout Cam Settings
Magic Force Operators (Continued next page).
BREAKOUT CAM
BREAKOUT STATUS CAM
CLOSE CHECK CAM
AUXILIARY CAM
INCREASE
BREAKOUT
ANGLE
DECREASE
BREAKOUT
ANGLE
CAM ROTATION
INCREASE
CLOSE CHECK
ANGLE
DECREASE
CLOSE CHECK
ANGLE
CAM ROTATION
SEE DETAIL A
RIGHT HAND OPERATOR
INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE)
ROTATE BREAKOUT CAMS COUNTER-CLOCKWISE UNTIL RAISED PORTION OF BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER.
ROTATE CLOSE CHECK CAM CLOCKWISE UNTIL RAISED PORTION OF CAM ACTUATES SWITCH, THEN ROTATE CAM 10 DEGREES COUNTER-CLOCKWISE.
ROTATE AUXILIARY CAM AS DESIRED.

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