Stanley QB Expert User Manual

Controller Connections
Instruction Manual
137
Outputs
Description
*ANGLE STATUS
This output will be one of three selections. The selections are the User Defined Value for the associated angle
status of the last fastening cycle. For example: if the last fastening cycle’s angle status was Low, and the User
Defined Value for Low is -, then this output value is-.
The OK User Defined Value is selected when the achieved angle for the defined Step are within specified limits.
The Low User Defined Value is selected when the achieved angle for the defined Step is below the Low Angle
limit.
The High User Defined Value is selected when the achieved angle, for the defined Step, is above the High Angle
limit.
It asserts when the fastening cycle is complete (before the IN CYCLE bit resets). The value resets to zero (0)
when the tool is commanded to run again.
Size: Can be any size from 0 to 32 bytes depending on Data Type
Configuration:
Data Type: Float, Int8, Int16, Int32, Fixed Point, String
Step: Audit, Audit-1, Audit-2
OK: User Defined Value
Low: User Defined Value
High: User Defined Value
Spindle: Type the spindle number from which the angle status comes.
*BOLT
This output is the value of the active accumulated bolt count. As the bolt count changes so does this output.
Size: Can be any size from 0 to 32 bytes depending on Data Type
Configuration:
Data Type: Float, Int8, Int16, Int32, Fixed Point, String
Spindle: Type the spindle number from which the bolt status comes.
*CONSTANT
This value is defined by the end user in the Constant parameter. It asserts when the fastening cycle is complete
(after the IN CYCLE bit resets). The value resets to zero (0) when the tool is commanded to run again.
Size: Can be any size from 0 to 32 bytes depending on Data Type
Configuration:
Data Type: Float, Int8, Int16, Int32, Fixed Point, String
Constant: Type the value of the constant required
CYCLE ABORTED
Asserts when the controller shuts the tool off due to a fault or if the Stop/Abort within Limits parameter is used
and the fastening cycle has a shutoff code of ABORT. Resets when the tool is commanded to run again. Can also
be reset with the RESET RESULTS STATUS input.
Size: 1 bit
Configuration:
Contact Type: Normally Open (N.O.), Normally Closed (N.C.)
Output Type: Normal, Timed, Flash
Minimum ON Time, Time, Period
Spindle: Type the spindle number from which the abort status comes.

Stanley QB Expert Specifications

General

Brand	Stanley
Model	QB Expert
Category	Controller
Language	English

Summary

Getting Started

Controller Functions and Connections

Details functional descriptions of controller items and their ports, referring to a picture for identification.

Safety

Explains safety recommendations and operating instructions, defining hazard terms and pictograms.

General Power Tool Safety Warnings

Provides safety warnings required by EN 60745 covering work area, electrical safety, and personal safety.

Safety Instructions for QB Expert Alpha Controllers

Specific safety instructions for the QB Expert Alpha controller, covering installation, environment, and operation.

Specifications

Details physical and environmental ratings like dimensions, weight, operating conditions, and ingress protection.

Installation Instructions

Provides electrical hazard warnings and instructions for mounting the controller and connecting the tool and power.

Controller Operation

Display

Shows normal operating info for one spindle, with indicators for torque, angle, job, batch, and status.

Faults

Explains fault display changes and lists common faults like Overcurrent, GFI, and Logic Voltage.

Programming

SETUP Area

Covers changing settings for Job, Tasks, Steps, error-proofing, and bolt counting; requires specific access levels.

JOBS: Wizard

Details how the Wizard sets up Jobs and Tasks for fastening cycles using Smart Steps.

JOBS: Manual Programming

Explains manual programming of Jobs, Tasks, and Steps for tool strategy and plant integration.

COMMUNICATIONS Menu

SERVICE Area

Enables viewing controller/tool info, resetting counters, adjusting calibration, and firmware updates.

ANALYZE Area

TOOL Tab

Tool Operation

Tool Specifications

Operator Protection

Advises wearing appropriate Personal Protective Equipment (PPE) and staying alert when operating tools.

Tool Installation

Provides safety warnings and instructions for installing electric tools and controllers.

Directional Control

Setting Torque, Angle, and Other Operating Parameter

Discusses setting torque, angle, and other parameters, with warnings about excessive torque.

Embedded PLC

Rack Layout

Supported Instructions and File Types

PLC Editor

Guides on using the PLC editor in Alpha Toolbox for creating and editing ladder logic files.

Multiple Spindle

Connection

Details connecting lead and trailing controllers via Ethernet or Wi-Fi for a multiple spindle system.

Disconnect

Synchronization

Describes synchronizing Alpha controllers to start steps simultaneously for balanced clamp loads.

Maintenance

Scheduled Maintenance

Outlines routine monthly maintenance tasks, including inspecting external connections and cables.

Diagnostics and Troubleshooting

Provides a guide for identifying, isolating, and diagnosing mechanical and software-related problems.

Fault Guide

Guides for identifying and diagnosing faults like Overcurrent, GFI, Logic Voltage, and Temperature Fault.

Message Guide