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Sterlco M2B User Manual

Sterlco M2B
49 pages
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Rev. A
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Sterlco M2B Specifications

General IconGeneral
Voltage120/240 VAC
DisplayLED
Control OutputRelay
Power Supply100-240V AC, 50/60Hz
Operating Temperature0-50°C

Summary

Customer Service

Conventions Used in This Manual

M2B Microprocessor Controller

Introduction

Overview of the M2B controller's design and capabilities for process control.

Quick Start Instructions for the M2B Controller

Model Identification

Explains how to interpret the M2B controller model number and options.

Installation

Environment

Guidelines for proper installation location and conditions for the controller.

Electrical

Precautions and recommendations for power supply and electrical noise.

Security

Information on accessing and changing security levels and passwords.

Interface Panel

Indicator Lights

Descriptions of the status and indicator lights on the M2B controller.

Display

Alarms

Details on various alarm conditions and their behavior on the M2B controller.

Input Keypad

Explains the function of each key on the M2B controller's input keypad.

Normal Operation Mode

Auto Vent

Describes the auto vent sequence and its display indication.

Tuning

Initiate Autotuning

Step-by-step guide to start the autotuning process for process optimization.

Manual Tuning Procedure (Zeigler-Nichols PID Method)

Manual Proportional Integral Derivative (PID)

Slo, Nor, or Fast

Pre-determined parameters for quick PID tuning response.

Ramp/Soak

Introduction to the 16-segment programmable Ramp/Soak feature.

Basic Theory Of Operation Ramp/Soak

Explains the M2B controller's approach to programming ramps and soaks.

Ramp/Soak Set Up

Starting Ramp/Soak

Sample Ramp Soak Program

Options

Remote Set Point

How to configure and use the remote set point input option.

Remote Set Point Operation

Procedure for toggling set point between local and remote input.

Retransmission Of Process Variable

Second Set Point Input

Details on using a secondary set point for process control.

Flow Meter

Information on displaying and alarming process flow rates.

Remote Thermocouple Monitor

How to monitor thermocouple inputs on the M2B controller.

Communications

Capabilities and links for host machine communication via RS232/RS485.

Command And Response Example Notations

Error Messages Reported

Explains error messages that may be reported by the instrument.

Table Of Error Messages Possible From Instrument

A table listing possible error codes and their meanings.

SPI Protocol

Commands

Lists and describes commands for the SPI communication protocol.

Descriptions

Detailed explanations of the SPI protocol command functions.

Diagnostic Error Messages

Fault Reset Procedure

Steps to reset common fault conditions on the M2B controller.

High Temperature Oil Re-configuration

Field Calibration

Audit Temperature Inputs

Procedure to audit the accuracy of temperature probes.

Electrical Specifications

General Specifications

Appendix A Hard Keys

Home (Index Keys)

Details on accessing parameters using home (index) keys.

Secondary Menu (Up and Enter Keys)

Secure Menu (Up and Enter - 5 seconds)

Appendix B Mounting

Appendix C Control Modes

On-Off

Explains the on/off control action and its characteristics.

Proportional

Describes the proportional control action and its proportional band.

Integral

Details the integral action for compensating offset errors.

Derivative

Explains derivative action for minimizing overshoot.

Anti-Reset Windup

Function that inhibits integral action to prevent overshoot.

Direct/Reverse Action

Explains direct and reverse actions for heating and cooling applications.

Adjustments

Proportional

Adjusting gain and proportional band for controller responsiveness.

Integral

Adjusting integral time to correct for offset errors.

Derivative

Explains derivative time's effect on process disturbances.

Appendix D Drawing a Ramp/Soak Profile

Appendix E Glossary of Terms

Alarm

Defines alarm conditions based on process variable setpoints.

Auto/Manual

Alternative control conditions selectable within the controller.

Bias

Compensates for differences between sensor and measured temperature.

Deadband

Band above/below setpoint with no output action in on/off control.

Integral (Automatic Reset)

Slowly adjusts proportional band to eliminate offset error.

Loop Break

Input not changing or responding properly to output action.

On/Off Output Type

Explains the two-state (on/off) output behavior.

PID Output Type (Proportional - Integral-Derivative)

Controller modulates output power using PID parameters.

Proportional Action

Proportionality of output to error between setpoint and process value.

Ramp

Controller setpoint moves linearly over a fixed period.

Self Tune

Facility for performing 'on' and 'off' sequences for optimization.

Soak

Time entered into a program where setpoint remains constant.

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