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KANVAN-05
Still KANVAN-05 User Manual
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Original
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Forklift
towi
ng
tractor
KANVAN-05
KANVAN-10
1067
1068
50108043033
EN
-
00-10/2013
2
Table of Contents
Table of Contents
3
Foreword
9
Your Industrial Truck
10
General
10
EC Declaration of Conformity in Accordance with Machinery Directive
11
Information about Documentation
12
Documentation Scope
12
Date of Edition and Latest Update of this Manual
14
Copyright and Trademark Rights
14
Explanation of Symbols Used
15
Explanation of the Cross-References
15
Sample Graphics
16
Environmental Considerations
17
Packaging
17
Disposal of Components and Batteries
17
Introduction
19
Technical Description
20
Operating the Truck
22
Intended Use of the Trucks
22
Approved Applications
22
Unintended Use
22
Place of Use
23
Residual Risks
25
Residual Dangers, Residual Risks
25
Special Risks Arising from Use of the Truck and Its Accessories
26
Overview of Hazards and Countermeasures
28
Hazards to Employees
30
Safety
33
Definition of Responsible Persons
34
Operating Company
34
Specialist
34
Expert
35
Driver
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Warning Regarding Non-Original Parts
37
Modifications and Refitting
37
Medical Equipment
38
Safety Tests
39
Regular Safety Inspection of the Truck
39
Electrical Insulation Test
39
Safety Regulations for Handling Consumables
41
Permissible Consumables
41
Oils
41
Hydraulic Fluid
42
Battery Acid
43
Disposal of Consumables
44
Emissions
45
Safety Devices
47
Location of Safety Devices
47
Damage, Defects and Misuse of Safety Devices
48
Battery Connection Cables
48
Overview
49
Total Overview
50
Control and Display Elements
51
Control Devices
51
Cockpit
53
Markings
54
Marking Positions
54
Labels
57
Chassis Frame Labelling
59
Data Plate
59
Options and Variants
60
Standard Equipment and Options
60
Battery Electrolyte Level Indicator LED (Optional)
64
Operation
65
Intended Use of the Trucks
66
Checks and Actions Prior to Use
66
List of Checks Prior to Start-Up
66
Check the Operation and Security of the Trailer Coupling
68
Connecting the Battery Plug (Charging Station)
68
Commissioning
69
Turning on the Truck
69
Entering the User Code
70
Starting with Fleetmanager (Optional)
71
Hour Meter
72
Battery Charge
72
Maintenance Interval Management
73
Operating the Horn
73
Check of Brake and Presence Area
74
Checking the Emergency Brake
74
Driving
75
Driving Safety Instructions
75
Visibility When Driving
75
Before Driving
76
Behaviour in Emergency Situations
77
Different Driving Modes
77
Driving, Ride-On Standing Mode
78
Selecting the Driving Mode
79
Driving in Accompanied Mode with Cockpit, Slow Forward Travel Using the Throttles
80
Driving in Pedestrian Mode with Backrest Push Buttons
81
Steering
83
Braking
84
Emergency Stop Brake
85
Parking Brake
86
Automatic Shutdown
86
Lifting
87
Lift Controls
87
Handling Trailers
89
Proper Use During Towing
89
Coupling Trailers
91
Single-Position or Multi-Position Trailer Coupling
92
Automatically Closing Trailer Coupling
94
ROCKINGER Trailer Coupling
96
Towing a Trailer
97
Working with Loads
98
Safety Regulations When Handing Loads
98
Before Picking up a Load
98
Picking up a Load
99
Danger Area
99
Transporting Pallets or Other Containers
100
Handling a Load
100
Driving on Ramps
103
Transport in Lifts
103
Digicode
104
Digicode Control
104
Adding the Master Code
105
Deleting a Master Code
107
Adding a Driver's Code
108
Deleting a Driver's Code
110
Error Codes
111
Error Display
111
Handling the Truck in Specific Situations
112
Transport
112
Towing Procedure
112
Loading with a Hoist
112
Handling the Battery
113
Preparation
113
Battery Weight and Dimensions
113
Opening/Closing the Battery Compartment
114
Battery Replacement
116
Battery Replacement with Crane
117
Battery Change with a Roller Battery Holder
117
Servicing the Battery
118
Decommissioning
119
Leaving the Truck Unattended
119
Storage
119
Measures When Taking the Truck out of Service for a Long Period
119
Recommissioning after Storage
119
Maintenance
121
General Maintenance Information
122
General
122
Staff Training and Qualifications for Maintenance and Repairs
123
Maintenance Personnel for Batteries
123
Services Not Requiring Special Qualifications
123
Servicing and Inspection Intervals
124
Ordering Spare Parts and Consumables
126
Table of Maintenance Characteristics
127
Safety Instructions for Maintenance
127
Safety Measures for Maintenance and Repair
127
Work on the Electrical Equipment
128
Safety Devices
128
Settings
128
Preparatory Procedures for Maintenance
128
Slinging or Jacking the Truck
128
Cleaning
130
Cleaning the Truck
130
Maintenance as Required
133
Service the Wheels and Rollers
133
Servicing the Battery
133
Charging the Lead Battery
135
Charging the Gel Battery
135
Checking Operation of the Brake, Checking the Emergency Brake
137
Lifting Device
137
Fuses
138
Maintenance Every 500 Hours
141
Other Tasks
141
Checking the Gearbox Oil Level
141
Checking the Gearbox for Leaks
141
Servicing the Pump Motor
141
Service the Electrical System
142
Servicing the Brake
143
Checking the Condition of the Forks
143
Servicing the Mast
144
Maintenance Every 1000 Hours
145
Work that Must also be Carried out
145
Insulation Resistance Check (Earthing)
145
Performing the Accident Prevention Check
146
Maintenance Every 2000 Hours
147
Other Tasks
147
Maintaining the Hydraulic System
148
Servicing the Mast
148
Checking and Cleaning the Battery
149
Servicing the Battery According to the Manufacturer's Instructions
149
Insulation Resistance Check (Earthing)
149
Performing the Accident Prevention Check
150
Maintenance Every 5000 Hours
150
Other Activities
150
Servicing the Gearbox
151
4
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Still KANVAN-05 Specifications
General
Drive type
Electric
Load capacity
500 kg
Tire Type
Solid Rubber
Lift Height
3.3 m
Standard lift height
3300 mm
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