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Still KANVAN-05 User Manual

Still KANVAN-05
164 pages
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Original instructions
Forklift towing tractor
KANVAN-05
KANVAN-10
1067 1068
50108043033 EN - 00-10/2013

Table of Contents

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Still KANVAN-05 Specifications

General IconGeneral
Drive typeElectric
Load capacity500 kg
Tire TypeSolid Rubber
Lift Height3.3 m
Standard lift height3300 mm

Summary

Foreword

Your industrial truck

General information about the industrial truck and its compliance with standards and regulations.

EC Declaration of Conformity

Declaration of conformity with the Machinery Directive 2006/42/EC.

Information about documentation

Scope of documentation, production number, and contact for technical enquiries.

Date of edition and latest update

Information on the publication date and manufacturer's right to implement changes.

Copyright and trademark rights

Restrictions on reproduction and distribution of instructions.

Explanation of symbols used

Defines symbols for DANGER, WARNING, CAUTION, NOTE, and ENVIRONMENT NOTE.

Explanation of cross-references

Explains how cross-references are used to direct readers to other sections.

Sample graphics

Note that schematic diagrams may not represent the exact constructed state.

Environmental considerations

Information on packaging disposal and component/battery disposal.

Introduction

Technical description

Details on the KANVAN forklift tractor's drive, mast, braking, battery, and coupling.

Operating the truck

Intended use, approved applications, unintended use, and place of use for the truck.

Residual risks

Discussion of residual dangers, stability risks, and special risks associated with truck use.

Safety

Definition of responsible persons

Defines roles like Operating company, Specialist, Expert, and Driver.

Basic principles for safe operation

Guidelines on insurance, non-original parts, and modifications for safe operation.

Safety tests

Procedures for regular safety inspections and electrical insulation tests.

Safety regulations for handling consumables

Safety instructions for oils, hydraulic fluid, and battery acid.

Emissions

Information on noise emissions and vibrations.

Safety devices

Location of safety devices and description of the Ramp StopĀ® function.

Overview

Total overview

Diagram identifying major components of the truck.

Control and display elements

Identification of control devices and cockpit layout.

Cockpit

Detailed view and labels for cockpit controls.

Markings

Positions and types of labels and markings on the truck.

Chassis frame labelling

Location of the truck's serial number on the chassis frame.

Data plate

Information on the data plate, including model and serial number.

Options and variants

Details on standard equipment and available options for KANVAN 05 and KANVAN 10.

Battery electrolyte level indicator LED (optional)

Description of the LED indicator for battery electrolyte levels.

Operation

Intended use of the trucks

Defines the purpose and limitations for using the truck.

Checks and actions prior to use

Procedures for pre-operation checks and actions.

Commissioning

Steps for turning on the truck and entering user codes.

Hour meter

Information on the operating hours display and its function.

Battery charge

How to display and interpret the battery charge status.

Maintenance interval management

Display and modification of maintenance intervals.

Operating the horn

Instructions for using the horn button.

Check of brake and presence area

Procedures for checking brake and presence area functionality.

Checking the emergency brake

How to check the emergency brake system.

Driving

Safety instructions, visibility, before driving, rules, behaviour, and driving modes.

Lifting

Controls for lifting, extending, and folding forks.

Handling trailers

Proper use during towing, trailer load, coupling, and uncoupling procedures.

Working with loads

Safety regulations, picking up loads, danger areas, and load handling.

Digicode

Control access with driver, master, and service codes.

Error codes

Information on error codes displayed on the cockpit.

Handling the truck in specific situations

Procedures for transport, wedging, tie-down, towing, and loading with a hoist.

Handling the battery

Procedures for battery preparation, replacement, and servicing.

Decommissioning

Steps for leaving the truck unattended and storage procedures.

Maintenance

Preparatory procedures for maintenance

Work on electrical equipment, safety devices, settings, and truck lifting.

Cleaning

Instructions for cleaning the truck, its exterior, and electrical system.

Maintenance as required

Procedures for servicing wheels, battery, brakes, mast, and electrical system.

Maintenance every 500 hours

Tasks to be performed every 500 operating hours.

Maintenance every 1000 hours

Tasks to be performed every 1000 operating hours.

Maintenance every 2000 hours

Tasks to be performed every 2000 operating hours.

Maintenance every 5000 hours

Tasks to be performed every 5000 operating hours.

Technical data

Datasheet (VDI)

Detailed technical specifications including designation, weight, wheels, dimensions, performance, and drive.

Wheels and tyres

Information on approved types of wheels and tyres for the truck.

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