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Still R70-45T User Manual

Still R70-45T
288 pages
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Operating Instructions
LPG forklift truck
R70-40T
R70-45T
R70-50T
7081 7082 7083
Ident no. 171673 - EN

Table of Contents

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Still R70-45T Specifications

General IconGeneral
BrandStill
ModelR70-45T
CategoryForklifts
LanguageEnglish

Summary

Introduction

Use of truck

Details proper and impermissible uses of the forklift truck.

Residual risk

Discusses inherent dangers and potential risks associated with truck operation.

Safety

Essentials for safe operation

Covers insurance, changes, retrofitting, and use of non-approved parts.

Safety inspections

Details regular safety checks for industrial trucks and their schedule.

Safety regulations when handling consumables

Provides guidelines for handling oils, LPG, hydraulic fluid, battery acid, and coolant.

Overviews

Operating and display elements

Identifies and explains various displays and operating controls.

Operation

Checks and operations prior to start-up

Details pre-operation checks including visual inspections and component checks.

Checking the engine oil level

Explains how to check the engine oil level using the dipstick.

Opening LPG cylinders

Safety instructions and procedures for opening LPG cylinders.

Opening the LPG tank shut-off valve

Safety instructions and procedure for opening the LPG tank shut-off valve.

Adjusting the MSG 65/MSG 75 driver’s seat

Instructions for adjusting the driver's seat for optimal comfort and control access.

Adjusting the MSG 20 driver’s seat

Instructions for adjusting the MSG 20 driver's seat.

Driving

General safety regulations and conduct for driving the forklift truck.

Driving (single-pedal operation with multiple lever version)

Instructions for operating the truck with single-pedal control and multiple levers.

Driving (two-pedal operation)

Instructions for operating the truck with two-pedal control.

Driving (single-pedal operation with version including mini-console)

Instructions for operating the truck with single-pedal control and mini-console.

Service brake

Explains the service brake, electric brake function, and zero braking.

Operating the parking brake

Instructions for engaging and releasing the parking brake.

Lifting

Overview of lifting operations, system variants, and mast versions.

Controls, lifting system

Explains the multi-lever controls for the lifting system.

Lifting system, multi-lever operation

Details how to operate the tilt mast and lift/lower the fork carriage.

Working with loads

General safety regulations for handling loads.

Prior to taking up a load

Explains load capacity, affected factors, and warnings for safe load pickup.

Depositing and retrieving loading units

Step-by-step guide for placing and removing loading units from stacks.

Working with attachments

General instructions for assembling and using attachments.

Assembling attachments

Procedures and checks for assembling attachments.

Controlling attachments using multi-lever controls

Details how to control attachments using multi-lever controls and pictograms.

Operating attachments using multi-lever controls and the 5th function

Explains the use of multi-lever controls and the 5th function for attachments.

Taking up a load using attachments

How to take up loads using attachments, referencing capacity plates.

Trailer operation

General information and guidelines for towing trailers.

Operation of indicator and operating unit

Explains normal and additional displays on the indicator and operating unit.

Error messages

Explains how malfunction indications and messages appear on the display.

Fault code table

Provides an overview of possible displays, error codes, and comments.

Message SITZSCHALTER (SEAT SWITCH)

Explains the SITZSCHALTER message and conditions triggering it.

Behavior in emergencies

Procedures to follow in emergency situations.

Procedure if truck tips over

Correct actions to take if the truck tips over.

Emergency lowering

Procedure for emergency lowering of loads due to control failure.

Refuelling

Safety instructions for refuelling the forklift truck.

Changing the LPG cylinder

Safety guidelines and steps for changing LPG cylinders.

Filling the LPG tank

Procedure for filling the LPG tank, including safety precautions.

Shutdown

Procedures for shutting down and parking the truck securely.

Parking the truck securely

Steps to ensure the truck is parked safely.

Maintenance

Maintenance and lubrication

Details maintenance and lubrication schedules based on operating hours.

Intervals for maintenance and inspection

Lists maintenance tasks required at different service intervals.

Maintenance as required

Lists maintenance tasks that need to be performed as required.

Safety instructions for maintenance

General safety measures to prevent accidents during maintenance work.

Raising and jacking up

Safety instructions and procedures for safely jacking up the truck.

Cleaning

General instructions for cleaning the forklift truck.

Maintenance after first 50 operating hours

Specific maintenance tasks required after the initial 50 operating hours.

Maintenance as required

Maintenance tasks that should be performed as needed.

Topping up coolant and checking coolant concentration

How to check and top up coolant, and its concentration.

Changing the air filter insert

Instructions for replacing the air filter insert.

Servicing the battery

Guidance on servicing the battery according to the manufacturer's manual.

Maintaining hydraulic equipment

General information and safety for maintaining hydraulic equipment.

Checking the parking brake setting

How to check and adjust the parking brake setting.

Servicing the mast bearing

Checking mast bearing screws and lubricating mast bearings.

Load chain maintenance

Testing condition and wear of load chains, and lubrication.

Maintaining the restraining belt

Instructions for maintaining the restraining belt, including checks and replacement.

500-hour maintenance/semi-annual maintenance

Specific maintenance tasks for 500-hour or semi-annual service.

1000-hour maintenance/annual maintenance

Specific maintenance tasks for 1000-hour or annual service.

Maintainance of drive axle

Steps for checking the drive axle oil level and for leaks.

Changing the engine oil and filter

Steps for changing the engine oil and filter.

Replacing the spark plugs

Step-by-step instructions for replacing spark plugs.

Changing the LPG filter

Instructions for changing the LPG filter, including safety warnings.

Overhauling the LPG system

Procedures for overhauling and servicing the LPG system, requiring special tools.

Maintain lifting system

How to check bearings and ensure secure positioning in the lifting system.

3000-hour maintenance/two-year maintenance

Specific maintenance tasks for 3000-hour or two-year service.

Changing the gear lubricant oil

Steps for changing the gear lubricant oil in the drive axle.

Replacing hoses in the LPG system

Instructions for replacing hoses in the LPG system.

6000-hour maintenance

Specific maintenance tasks for 6000-hour service.

Changing the hydraulic oil and filter

Steps for changing the hydraulic oil and filter.

9000-hour maintenance/five-year maintenance

Specific maintenance tasks for 9000-hour or five-year service.

Changing the coolant

Instructions for draining and changing the coolant.

10 year maintenance

Specific maintenance tasks for 10-year intervals.

Technical data

VDI datasheet

Technical specifications including manufacturer, drive type, weight, and wheels.

Circuit diagrams

Fuse assignment

Diagrams showing fuse assignments in the main fuse holder and special equipment.

Hydraulics

Hydraulic circuit diagram and a legend for its components.

Electrical equipment

Legend for electrical components used in circuit diagrams.

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