Still KANVAN-05

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2 Introduction

Operating the truck

truck for its use. If necessary, additional ﬁre

protection must be provided on the truck. If in

doubt, contact the relevant authorities.

50108043033 [EN]

Main Page

Table of Contents3
Foreword9
Your Industrial Truck10
General10
EC Declaration of Conformity in Accordance with Machinery Directive11
Information about Documentation12
Documentation Scope12
Date of Edition and Latest Update of this Manual14
Copyright and Trademark Rights14
Explanation of Symbols Used15
Explanation of the Cross-References15
Sample Graphics16
Environmental Considerations17
Packaging17
Disposal of Components and Batteries17
Introduction19
Technical Description20
Operating the Truck22
Intended Use of the Trucks22
Approved Applications22
Unintended Use22
Place of Use23
Residual Risks25
Residual Dangers, Residual Risks25
Special Risks Arising from Use of the Truck and Its Accessories26
Overview of Hazards and Countermeasures28
Hazards to Employees30
Safety33
Definition of Responsible Persons34
Operating Company34
Specialist34
Expert35
Driver35
Basic Principles for Safe Operation37
Insurance Cover on Company Premises37
Warning Regarding Non-Original Parts37
Modifications and Refitting37
Medical Equipment38
Safety Tests39
Regular Safety Inspection of the Truck39
Electrical Insulation Test39
Safety Regulations for Handling Consumables41
Permissible Consumables41
Oils41
Hydraulic Fluid42
Battery Acid43
Disposal of Consumables44
Emissions45
Safety Devices47
Location of Safety Devices47
Damage, Defects and Misuse of Safety Devices48
Battery Connection Cables48
Overview49
Total Overview50
Control and Display Elements51
Control Devices51
Cockpit53
Markings54
Marking Positions54
Labels57
Chassis Frame Labelling59
Data Plate59
Options and Variants60
Standard Equipment and Options60
Battery Electrolyte Level Indicator LED (Optional)64
Operation65
Intended Use of the Trucks66
Checks and Actions Prior to Use66
List of Checks Prior to Start-Up66
Check the Operation and Security of the Trailer Coupling68
Connecting the Battery Plug (Charging Station)68
Commissioning69
Turning on the Truck69
Entering the User Code70
Starting with Fleetmanager (Optional)71
Hour Meter72
Battery Charge72
Maintenance Interval Management73
Operating the Horn73
Check of Brake and Presence Area74
Checking the Emergency Brake74
Driving75
Driving Safety Instructions75
Visibility When Driving75
Before Driving76
Behaviour in Emergency Situations77
Different Driving Modes77
Driving, Ride-On Standing Mode78
Selecting the Driving Mode79
Driving in Accompanied Mode with Cockpit, Slow Forward Travel Using the Throttles80
Driving in Pedestrian Mode with Backrest Push Buttons81
Steering83
Braking84
Emergency Stop Brake85
Parking Brake86
Automatic Shutdown86
Lifting87
Lift Controls87
Handling Trailers89
Proper Use During Towing89
Coupling Trailers91
Single-Position or Multi-Position Trailer Coupling92
Automatically Closing Trailer Coupling94
ROCKINGER Trailer Coupling96
Towing a Trailer97
Working with Loads98
Safety Regulations When Handing Loads98
Before Picking up a Load98
Picking up a Load99
Danger Area99
Transporting Pallets or Other Containers100
Handling a Load100
Driving on Ramps103
Transport in Lifts103
Digicode104
Digicode Control104
Adding the Master Code105
Deleting a Master Code107
Adding a Driver's Code108
Deleting a Driver's Code110
Error Codes111
Error Display111
Handling the Truck in Specific Situations112
Transport112
Towing Procedure112
Loading with a Hoist112
Handling the Battery113
Preparation113
Battery Weight and Dimensions113
Opening/Closing the Battery Compartment114
Battery Replacement116
Battery Replacement with Crane117
Battery Change with a Roller Battery Holder117
Servicing the Battery118
Decommissioning119
Leaving the Truck Unattended119
Storage119
Measures When Taking the Truck out of Service for a Long Period119
Recommissioning after Storage119
Maintenance121
General Maintenance Information122
General122
Staff Training and Qualifications for Maintenance and Repairs123
Maintenance Personnel for Batteries123
Services Not Requiring Special Qualifications123
Servicing and Inspection Intervals124
Ordering Spare Parts and Consumables126
Table of Maintenance Characteristics127
Safety Instructions for Maintenance127
Safety Measures for Maintenance and Repair127
Work on the Electrical Equipment128
Safety Devices128
Settings128
Preparatory Procedures for Maintenance128
Slinging or Jacking the Truck128
Cleaning130
Cleaning the Truck130
Maintenance as Required133
Service the Wheels and Rollers133
Servicing the Battery133
Charging the Lead Battery135
Charging the Gel Battery135
Checking Operation of the Brake, Checking the Emergency Brake137
Lifting Device137
Fuses138
Maintenance Every 500 Hours141
Other Tasks141
Checking the Gearbox Oil Level141
Checking the Gearbox for Leaks141
Servicing the Pump Motor141
Service the Electrical System142
Servicing the Brake143
Checking the Condition of the Forks143
Servicing the Mast144
Maintenance Every 1000 Hours145
Work that Must also be Carried out145
Insulation Resistance Check (Earthing)145
Performing the Accident Prevention Check146
Maintenance Every 2000 Hours147
Other Tasks147
Maintaining the Hydraulic System148
Servicing the Mast148
Checking and Cleaning the Battery149
Servicing the Battery According to the Manufacturer's Instructions149
Insulation Resistance Check (Earthing)149
Performing the Accident Prevention Check150
Maintenance Every 5000 Hours150
Other Activities150
Servicing the Gearbox151

Still KANVAN-05 - Page 24

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