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Strautmann PP 1207 User Manual

Strautmann PP 1207
68 pages
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V 152 10 11 Rev.: END
Operating instructions
(Translation of the original)
PP 1207, PP 1208, PP 1208 L and Plus
70
Strautmann
Umwelttechnik GmbH
Auf dem Haarkamp 22
49219 Glandorf, Germany

Table of Contents

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Strautmann PP 1207 Specifications

General IconGeneral
BrandStrautmann
ModelPP 1207
CategoryPower Tool
LanguageEnglish

Summary

1 General information

1.1 Introduction

Provides assistance for correct and safe operation of the gantry press.

1.2 Information on copyrights and property rights

States that operating instructions are confidential and protected by copyright.

1.3 Information for the operating company

Emphasizes the operator's role in ensuring personnel are familiar with instructions.

2 Safety

2.1 General information

Explains that the gantry press is built with modern technology and safety regulations.

2.2 Information on signs and symbols

Details designations, signs, and symbols used for important information like danger, warning, and caution.

2.3 Intended use

Specifies the intended use of the gantry press for compressing specific materials.

2.4 Residual risk

Discusses the residual risks present even when safety instructions are followed.

2.5 Description of the protective equipment

Describes safety equipment like Emergency Stop buttons and their importance.

2.6 Labels and signs on the gantry press

Lists signs and their meanings, e.g., warning of overpressure or hazardous voltage.

2.7 Labels and signs to be attached by the plant operator

Mentions the operator's obligation to attach additional labels and signs.

2.8 Safety instructions for the operating personnel

Provides critical safety instructions for personnel operating the gantry press.

2.9 Safety instructions for servicing and troubleshooting on the gantry press

Details safety precautions for maintenance and troubleshooting tasks.

2.10 Information on particular types of danger

Covers specific dangers related to electrical and hydraulic systems and noise.

1 General information

1.4 Instruction and training aids

Outlines the employer's obligation to inform and instruct personnel on safety and equipment.

1.5 Examples of training topics

Lists example training topics covering safety, operation, and servicing.

3 Product description

3.1 General information

Provides an overview of the gantry press, its components, and operation sequence.

3.2 Press chamber

Describes the construction and features of the press chamber.

3.3 Electrics

Details the electrical control panel and system wiring.

3.4 Hydraulic system

Explains the location and function of the hydraulic unit.

3.5 Technical data

Lists detailed technical specifications for different models of the gantry press.

4 Transportation and installation

4.1 General information

States the gantry press is ready for operation after commissioning and testing.

4.2 Transportation by crane

Provides safety instructions and procedures for transporting the gantry press using a crane.

4.3 Transportation with floor conveyor

Details safety precautions for transporting the gantry press with floor conveyors.

4.4 Assembly

Covers the process of assembling the gantry press.

4.4.1 Installation

Instructs on installing the gantry press on a suitable underground.

4.4.2 Electrical connection

Outlines procedures and safety measures for connecting the gantry press electrically.

4.4.3 Hydraulic system

Guides on filling the hydraulic unit with the specified hydraulic oil.

4.5 Checklist

Lists checks to be performed after delivery and installation.

5 Operation and control

5.1 General information

Emphasizes that only trained personnel should operate the press and safety must be ensured.

5.2 Controls and displays

Identifies and describes the functions of the control panel components.

5.2.1 Controls for two-handed control (only for hydraulic door lock)

Explains the button combinations for operating the two-handed control.

5.3 Switching on the gantry press

Details the steps for switching on the gantry press, including safety checks.

5.4 Gantry press operation

Covers the general operation of the gantry press.

5.4.1 Preparing the press chamber

Guides on preparing the press chamber before operation.

5.4.2 Loading and compressing

Details the process of loading material and compressing it into bales.

5.4.3 Finishing and tying up bales

Explains how to finish bales and tie them up securely.

5.4.4 Removing bale, finishing work

Describes how to remove the completed bale and finish the work cycle.

5.5 Faults in operational sequence

Lists common operational faults and their rectifications.

6 Servicing

6.1 Care

Provides guidance on the regular cleaning and care of the gantry press.

6.2 Cleaning schedule

Outlines a schedule for cleaning various parts of the gantry press.

6.3 Maintenance

Covers general maintenance instructions and safety precautions.

6.3.1 General maintenance instructions

Provides essential instructions and warnings for performing maintenance work safely.

6.3.2 Safe maintenance of electrical equipment

Details safety procedures for maintaining the electrical systems of the gantry press.

6.3.3 Safe maintenance of hydraulic equipment

Outlines safety measures for maintaining the hydraulic systems.

6.3.4 Hydraulic oil

Explains how to check and top up the hydraulic oil level, including safety precautions.

6.4 Maintenance schedule

Presents a schedule for weekly and annual maintenance tasks.

6.5 Repairs

Provides general information and instructions for performing repair work on the gantry press.

7 Disposal

7.1 Environmental protection

Emphasizes the importance of protecting the environment and proper waste disposal.

7.2 Oil and oily waste, lubricating greases

Details the safe disposal procedures for oil, oily waste, and lubricating greases.

7.3 Plastics

Specifies sorting and disposal requirements for plastics.

7.4 Metals

Outlines procedures for separating and disposing of different types of metals.

7.5 Electrical and electronic scrap

Guides on the separate disposal of electrical and electronic waste.

7.6 Final shutdown

Advises on checking and arranging for recycling of materials during final shutdown.

8 Appendix

8.1 Declaration of Conformity

Refers to the declaration of conformity document.

8.2 Assembly drawings

Indicates the availability of assembly drawings.

8.3 Parts list with recommended/identified spare parts

Mentions the parts list with recommended spare parts.

8.4 Hydraulic diagram + parts list

Points to the hydraulic diagram and parts list.

8.5 Circuit diagram + parts list

Refers to the circuit diagram and parts list.

8.6 Supplier documentation

Mentions the availability of supplier documentation.

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