Table of Contents
1.0 INTRODUCTION
1.1 Scope.........................................................................................................................................................................................1
1.2 Responsibility...........................................................................................................................................................................1
1.3 Upgrades...................................................................................................................................................................................1
1.4 Equipment Overview...............................................................................................................................................................1
1.5 Service Options........................................................................................................................................................................1
1.6 Maintenance Precautions........................................................................................................................................................1
1.7 Factory Service Instructions...................................................................................................................................................2
1.8 Required Equipment...............................................................................................................................................................2
1.9 Required Skills.........................................................................................................................................................................2
1.10 Required Replacement Components..................................................................................................................................2
2.0 DIAGNOSTICS AND CORRECTIVE MAINTENANCE
2.1 General Recommendations....................................................................................................................................................3
2.2 Power Requirements...............................................................................................................................................................3
2.3 Ambient Requirements...........................................................................................................................................................3
2.4 Connections and Wiring.........................................................................................................................................................3
2.5 Verify Operation......................................................................................................................................................................3
3.0 REPAIR CHECKLIST AND MATRIX
3.1 Diagnostic Analysis Checklist................................................................................................................................................5
3.2 Repair Matrix ..........................................................................................................................................................................6
4.0 COMPONENT REMOVAL AND REPAIR
4.1 Component Replacement Instructions.................................................................................................................................7
4.1.1 Component Removal Table.................................................................................................................................7
4.1.2 Individual Replacement Instructions.................................................................................................................8
4.2 Console Cover Removal ..........................................................................................................................................................8
4.3 Power Source Components...................................................................................................................................................9
4.3.1 Control Board Replacement...............................................................................................................................9
4.3.2 Lamp Ballast Replacement.................................................................................................................................10
4.3.3 AC Inlet Board Replacement.............................................................................................................................11
4.3.4 Ballast Fan Replacement....................................................................................................................................12
4.4 Light Source Components....................................................................................................................................................12
4.4.1 Bulb Fan Replacement........................................................................................................................................12
4.4.2 Bulb Board Replacement...................................................................................................................................13
4.4.3 Shutter Replacement..........................................................................................................................................13
4.4.4 Hot Mirror Replacement...................................................................................................................................13
4.4.5 Motor Mount Replacement..............................................................................................................................14
4.4.6.1 Motor Replacement.........................................................................................................................................15
4.4.6.2 Integrating Rod Replacement........................................................................................................................15
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