Sumitomo BUDDYBOX User Manual

Seite 2 BB_ENG_991305_04_16
BUDDYBOX Operating Manual
Copyright 2016 All rights reserved
Reproduction, in whole or in part, is only permitted with the express
permission of Sumitomo (SHI) Cyclo Drive Germany GmbH (here in
after referred to as SCG).
The information in these installation and operating instructions have
been checked very carefully for accuracy. However, we can assume
no liability for incorrect or incomplete information.
We reserve the right to make technical changes.
Content:
1. General information ................................................................................... 3
2. Safety advice ..................................................................................... 3
3. Transportation recommendations ............................................................ 3
4. Connection of other transmission components ................................... 4
5. Gear or gearmotor installation .................................................................. 4
5.1 Necessary tools .............................................................................. 4
5.2 Assembly tolerances for gear or gearmotor ................................... 4
5.3 To check before installation ............................................................ 5
5.4 Getting the unit ready for installation .............................................. 5
5.5 Installation of gears with hollow shaft and torque arm .................... 5
5.5.1 Direct mounting method ................................................................. 6
5.5.2 Torque arm mounted to customer’s machine ................................. 6
5.5.3 Torque arm Tie-rod type (option) .................................................... 6
5.5.4 Buddybox to be secured to driven shaft ......................................... 6
5.5.4.1 How to secure Buddybox not to move to the machine side ............ 6
5.5.4.2 How to secure Buddybox not to move off from the machine side .. 6
5.6 Installation with Taper Grip® Bush ................................................. 7
5.7 Removal of Taper-Grip® Bush ........................................................ 7
6. Electrical installation ................................................................................. 8
6.1 Safety advice .................................................................................. 8
6.2 Range of use .................................................................................. 8
6.3 Installation ...................................................................................... 8
6.4 Cable inlet threads sizes ................................................................ 8
6.5 Electrical connection ....................................................................... 9
6.6 Brake motor .................................................................................. 10
6.7 Installation with frequency inverter ................................................11
6.8 Motor protection ............................................................................. 11
6.9 Forced ventilator ............................................................................11
7. Start up ....................................................................................11
8. Lubrication ................................................................................... 12
8.1 Grease Lubrication ....................................................................... 12
8.1.1 Lubrication for standard units ....................................................... 12
8.2 Grease in use ............................................................................... 12
8.2.1 Grease quantity (g) for grease change Bevel Buddybox .............. 12
8.2.2 Grease quantity (g) for grease change Helical Buddybox ............ 12
8.3 Recommended types of oil ........................................................... 12
8.4 Lubrication devices Bevel Buddybox ............................................ 13
8.5 Lubrication devices Helical Buddybox .......................................... 13
8.6 Oil quantities approximately for Bevel Buddybox ......................... 14
8.7 Oil quantities approximately for Helical Buddybox ....................... 14
8.8 Regreasing and oil change intervals ............................................ 15
8.8.1 Oil change intervals ...................................................................... 15
8.8.2 Grease lubrication ........................................................................ 15
9. Inspection and maintenance .................................................................. 15
9.1 Re-greasing of grease lubricated CYCLO Drive units .................. 15
9.2 Oil level check .............................................................................. 16
9.3 Oil check ....................................................................................... 16
9.4 Oil change .................................................................................... 16
10. Troubleshooting ................................................................................... 16
11. Spareparts Bevel Boddybox ............................................................... 17
12. Spareparts Helical Boddybox ............................................................. 18

Sumitomo BUDDYBOX Specifications

General

Brand	Sumitomo
Model	BUDDYBOX
Category	Engine
Language	English